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Engineered Plastics, Inc. Tactile Warning Systems
 
         
SECTION 02760
 
         
TACTILE WARNING SYSTEMS
 
         
 
         
 
         
          ** NOTE TO SPECIFIER ** Engineered Plastics, Inc.; Tactile warning system products.
.
This section is based on the products of Engineered Plastics, Inc., which is located at:
300 International Dr. Suite 100
Williamsville, NY 14221
Toll Free Tel: 800-682-2525
Email: request info
Web: www.armor-tile.com
[ Click Here ] for additional information.


Our truncated dome tactile systems are designed with safety and convenience in mind and are in full compliance with the American Disabilities Act (ADA) and the State of California Building Code Title 24.

Armor-Tile offers the largest selection of ADA tactile system products for transit platforms, multi-modal transit centers, curb ramps, stairwells, escalator approaches, pedestrian crossings, parking areas, reflecting pools, and building entrances.

Armor-Tile has an exceptional wear resistance factor meaning a longer tile life and greater cost effectiveness. In fact Armor-Tile outperforms all other tactile warning systems. In test after test Armor-Tile exceeds the most stringent requirements for:
Wear Resistance
Impact Resistance
Weathering
Burn Resistance
Slip Resistance
Detectability
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Replaceable Cast-In-Place Detectable/Tactile Warning Surface Tiles.
 
          B.Cast-In-Place Detectable/Tactile Warning Surface Tiles.
 
          C.Surface Applied Detectable/Tactile Warning Surface Tiles.
 
          D.Cast In Place Detectable/Tactile Advanced Warning Strips.
 
          E.Surface Applied Detectable/Tactile Advanced Warning Strips.
 
          F.Modular Paver Detectable/Tactile Warning Surface Tiles.
 
          G.Detectable Directional Tiles.
 
          H.Detectable Guidance Tiles.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 03300 - Cast-In-Place Concrete.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.ASTM B 117 - Standard Practice for Operating Salt Spray (Fog) Apparatus.
 
          B.ASTM C 501 - Standard Test Method for Relative Resistance to Wear of Unglazed Ceramic Tile by the Taber Abrader.
 
          C.ASTM C 1028 - Standard Test Method for Determining the Static Coefficient of Friction of Ceramic Tile and Other Like Surfaces by the Horizontal Dynamometer Pull-Meter Method.
 
          D.ASTM D 543 - Standard Practices for Evaluating the Resistance of Plastics to Chemical Reagents.
 
          E.ASTM D 570 - Standard Test Method for Water Absorption of Plastics.
 
          F.ASTM D 638 - Standard Test Method for Tensile Properties of Plastics.
 
          G.ASTM D 695 - Standard Test Method for Compressive Properties of Rigid Plastics.
 
          H.ASTM D 790 - Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials.
 
          I.ASTM D 1037 - Standard Test Methods for Evaluating Properties of Wood-Base Fiber and Particle Panel Materials.
 
          J.ASTM D 2486 - Standard Test Method for Scrub Resistance of Wall Paints.
 
          K.ASTM D 5420 - Standard Test Method for Impact Resistance of Flat, Rigid Plastic Specimen by Means of a Striker Impacted by a Falling Weight (Gardner Impact).
 
          L.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
 
          M.ASTM G 155 - Standard Practice for Operating Xenon Arc Light Apparatus for Exposure of Non-Metallic Materials.
 
          N.AASHTO - Standard Specifications for Highways and Bridges.
 
          O.Americans with Disabilities Act (ADA) - Title III Regulations, 28 CFR Part 36 ADA STANDARDS FOR ACCESSIBLE DESIGN, Appendix A, Section 4.29.2 DETECTABLE WARNINGS ON WALKING SURFACES.
 
          P.California Code of Regulations (CCR) - Title 24, Part 2, Section 205 definition of "Detectable Warning". Section 1117A.4 and 1127B.5 for "Curb Ramps" and Section 1133B.8.5 for "Detectable Warnings at Hazardous Vehicular Areas".
 
          1.4DESIGN / PERFORMANCE REQUIREMENTS
 
          A.Americans with Disabilities Act (ADA): Detectable/Tactile Warning products comply with the detectable warnings on walking surfaces section of the Americans with Disabilities Act (Title III Regulations, 28 CFR Part 36 ADA STANDARDS FOR ACCESSIBLE DESIGN, Appendix A, Section 4.29.2 DETECTABLE WARNINGS ON WALKING SURFACES).
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not relevant to this project.
 
          B.California Code of Regulations (CCR): Provide only approved DSAAC detectable warning products as provided in the California Code of Regulations (CCR) Title 24, Part 2, Section 205 definition of "Detectable Warning". Section 1117A.4 and 1127B.5 for "Curb Ramps" and Section 1133B.8.5 for "Detectable Warnings at Hazardous Vehicular Areas".
 
          C.Performance Standards: Comply with the following.
          1.Water Absorption of Tile when tested by ASTM D 570 not to exceed 0.05 percent.
          2.Slip Resistance of Tile when tested by ASTM C 1028 the combined Wet and Dry Static Co-Efficients of Friction not to be less than 0.80 on top of domes and field area.
          3.Compressive Strength of Tile when tested by ASTM D 695 not to be less than 28,000 psi.
          4.Tensile Strength of Tile when tested by ASTM D 638 not to be less than 19,000 psi.
          5.Flexural Strength of Tile when tested by ASTM D 790 not to be less than 25,000 psi.
          6.Chemical Stain Resistance of Tile when tested by ASTM D 543 to withstand without discoloration or staining - 10 percent hydrochloric acid, urine, saturated calcium chloride, black stamp pad ink, chewing gum, red aerosol paint, 10 percent ammonium hydroxide, 1 percent soap solution, turpentine, Urea 5 percent, diesel fuel and motor oil.
          7.Abrasive Wear of Tile when tested by BYK - Gardener Tester ASTM D 2486 with reciprocating linear motion of 37 plus or minus cycles per minute over a 10 inch travel. The abrasive medium, a 40 grit Norton Metallite sand paper, to be fixed and leveled to a holder. The combined mass of sled, weight and wood block is to be 3.2 lb. Average wear depth shall not exceed 0.060 after 1,000 abrasion cycles when measured on the top surface of the dome representing the average of three measurement locations per sample.
          8.Resistance to Wear of Unglazed Ceramic Tile by Taber Abrasion per ASTM C 501 shall not be less than 500.
          9.Fire Resistance of Tile when tested to ASTM E 84 flame spread shall be less than 15.
          10.Gardner Impact to Geometry "GE" of the standard when tested by ASTM D 5420 to have a mean failure energy expressed as a function of specimen thickness of not less than 550 in. lbf/in. A failure is noted when a crack is visible on either surface or when any brittle splitting is observed on the bottom plaque in the specimen.
          11.Accelerated Weathering of Tile when tested by ASTM G 155 for 3,000 hours shall exhibit the following result - E <3, as well as no deterioration, fading or chalking of surface of federal yellow color tile (federal No. 33538).
          12.Accelerated Aging and Freeze Thaw Test of Tile and Adhesive System when tested to ASTM D 1037 shall show no evidence of cracking, delamination, warpage, checking, blistering, color change, loosening of tiles or other detrimental defects.
          13.Salt and Spray Performance of Tile when tested to ASTM B 117 not to show any deterioration or other defects after 200 hours of exposure.
          14.AASHTO HB-17 single wheel HS20-44 loading "Standard Specifications for Highways and Bridges". The Cast In Place Tile shall be mounted on a concrete platform with a 1/2 inch (12.5 mm) airspace at the underside of the tile top plate then subjected to the specified maximum load of 10,400 lbs., corresponding to an 8000 lb individual wheel load and a 30 percent impact factor. The tile shall exhibit no visible damage at the maximum load of 10,400 lbs.
          15.Embedment flange spacing for cast-in place system shall be no greater than 3.1 inches (79 mm) center to center spacing as indicated on the Drawings.
 
          1.5SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Shop Drawings: Show fabrication details, composite structural system, tile surface profile, sound on cane contact amplification feature, plans of tile placement including joints, and material to be used as well as outlining installation materials and procedure.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          D.Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
 
          E.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
 
          F.Manufacturer's Certificates: Certify products meet or exceed specified requirements.
 
          G.Maintenance Instructions: Submit manufacturer's specified installation and maintenance practices for each type of Detectable Warning Surface Tile and accessory required.
 
          1.6QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Manufacturer with a minimum of 3 years experience in the manufacture of Cast In Place Detectable/Tactile Warning Surface Tiles.
 
          B.Installer Qualifications: Installer certified in writing by Cast In Place Detectable/Tactile Warning Surface Tile manufacturer as qualified for performing installation, and who has successfully completed installations similar in material, design, and extent to that indicated for Project.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          C.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
          3.Refinish mock-up area as required to produce acceptable work.
 
          1.7DELIVERY, STORAGE, AND HANDLING
 
          A.Store products in manufacturer's unopened packaging until ready for installation.
 
          1.8SEQUENCING
 
          A.Ensure that locating templates and other information required for installation of products of this section are furnished to affected trades in time to prevent interruption of construction progress.
 
          B.Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
 
          1.9PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          1.10WARRANTY
 
          A.Detectable/Tactile Warning Surface Tiles shall be guaranteed in writing for a period of 5 years (minimum) from date of final completion. The guarantee includes defective work, breakage, deformation, fading and loosening of tiles.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Engineered Plastics, Inc., which is located at: 300 International Dr. Suite 100 ; Williamsville, NY 14221; Toll Free Tel: 800-682-2525; Email: request info; Web: www.armor-tile.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** Select the Detectable/Tactile Warning Surface System required from the following paragraphs and delete the paragraph(s) not required.
 
          2.2MATERIALS
 
          A.Detectable/Tactile Warning Tiles: Armor-Tile Vitrified Polymer Composite (VPC) Detectable/Tactile Warning Surface Tiles as manufactured by Engineered Plastics Inc. Tiles shall be an epoxy polymer composition, ultra violet stabilized and employ aluminum oxide particles in the truncated domes. Tile incorporates an in-line pattern of truncated domes measuring nominal 0.2 inch (0.5 mm) height, 0.9 inch (22.9 mm) base diameter, and 0.45 inch (11.4 mm) top diameter. For wheelchair safety the field area shall consist of a non-slip surface with a minimum of 40 to 90 degrees raised points 0.045 inch (11.4 mm) high, per square inch.
          1.Type:
          ** NOTE TO SPECIFIER ** Selecting one of the following three paragraphs for replaceable, cast-In-Place or surface applied devices as required. Delete paragraphs not required.
          a.Replaceable Cast-In-Place Detectable/Tactile Warning Surface Tiles. Tile pre-assembled with anchors and fasteners for removal and replacement as required. Truncated domes center-to-center spacing of 2.4 inches (42.4 mm) as measured side by side.
          b.Cast In Place Detectable/Tactile Warning Surface Tiles. Tile manufactured with embedment flange spaced no greater than 3.1 inches (79 mm) and truncated domes center-to-center spacing of 1.67 inches (42.4 mm) as measured side by side.
          c.Surface Applied Detectable/Tactile Warning Surface Tiles. Formed with holes for anchors and truncated domes center-to-center spacing of 1.67 inches (42.4 mm) as measured side by side.
          2.Size:
          a.Dimensions: Length and Width, nominal size as follows:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired length and width. Delete paragraphs not required.
          1)12 by 12 inches (305 by 305 mm).
          2)24 by 24 inches (610 by 610 mm).
          3)24 by 36 inches (610 by 914 mm).
          4)24 by 48 inches (610 by 1219 mm).
          5)24 by 60 inches (610 by 1524 mm).
          6)36 by 48 inches (914 by 1219 mm).
          ** NOTE TO SPECIFIER ** Selecting one of the following three paragraphs for replaceable, cast-In-Place or surface applied devices as required. Delete paragraphs not required.
          b.Replaceable Thickness: 5/8 inch (16 mm).
          c.Cast-In-Place Depth: 1-3/8 inches (35 mm).
          d.Surface Applied Face Thickness: 3/16 inch (4.7 mm) plus or minus 5 percent maximum.
          e.Warpage of Edge: 0.5 percent maximum.
          3.Color:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired color. Delete paragraphs not required.
          a.Federal Yellow (Federal Color No. 33538).
          b.Light Grey (Federal Color No. 26280).
          c.Dark Grey (Federal Color No. 36118).
          d.Onyx Black (Federal Color No. 17038).
          e.Pearl White (Federal Color No. 37875).
          f.Brick Red (Federal Color No. 22144).
          g.Ocean Blue (Federal Color No. 15187).
          h.Ochre Yellow (Federal Color No. 23594).
          i.Colonial Red (Federal Color No. 20109).
          4.Accessories:
          a.Fasteners: Color matched, corrosion resistant, flat head drive anchor, 1/4 inch (6.5 mm) diameter by 1-1/2 inches (38 mm) long.
          b.Adhesive: Armor-Bond as supplied by Engineered Plastics Inc..
          c.Sealant: Armor-Seal as supplied by Engineered Plastics Inc.
 
          B.Advanced Warning Strips: Armor-Tile Vitrified Polymer Composite (VPC) Detectable/Tactile Warning Strips as manufactured by Engineered Plastics Inc. Strips shall be an epoxy polymer composition, ultra violet stabilized coating and employ aluminum oxide particles in the face.
          1.Type:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for surface applied or cast-In-Place devices as required. Delete paragraph not required.
          a.Cast In Place Advanced Warning Strips. Tiles manufactured with 1/8 inch (3 mm) thick structural flanges which extend below the surface a minimum of 1 inch (25.5 mm).
          b.Surface Applied Advanced Warning Strips. Formed with holes for anchors.
          2.Size:
          a.Dimensions: Length and Width, nominal size 3 by 48 inches (76 by 1219 mm).
          b.Face Thickness: 3/16 inch (4.76 mm) plus or minus 5 percent maximum.
          3.Color:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired color. Delete paragraphs not required.
          a.Yellow (Federal Color No. 33538).
          b.Light Grey (Federal Color No. 26280).
          c.Dark Grey (Federal Color No. 36118).
          d.Onyx Black (Federal Color No. 17038).
          e.Pearl White (Federal Color No. 37875).
          f.Brick Red (Federal Color No. 22144).
          g.Ocean Blue (Federal Color No. 15187).
          h.Ochre Yellow (Federal Color No. 23594).
          i.Colonial Red (Federal Color No. 20109).
          4.Accessories:
          a.Fasteners: Color matched, corrosion resistant, flat head drive anchor, 1/4 inch (6.5 mm) diameter by 1-1/2 inches (38 mm) long.
          b.Adhesive: Armor-Bond as supplied by Engineered Plastics Inc.
          c.Sealant: Armor-Seal as supplied by Engineered Plastics Inc.
 
          C.Modular Paver Detectable/Tactile Warning Surface Tiles: Modular Paver Detectable/Tactile Warning Surface Tiles as manufactured by Engineered Plastics Inc. Tiles are pre-cast with a 1-3/8 inch (35 mm) thick reinforced epoxy polymer concrete core. Vitrified Polymer Composite (VPC) Modular Paver Detectable/Tactile Warning Surface Tiles shall be an epoxy polymer composition, ultra violet stabilized and employ aluminum oxide particles in the truncated domes. Tile shall incorporate an in-line pattern of truncated domes measuring nominal 0.2 inch (0.5 mm) height, 0.9 inch (22.9 mm) base diameter, and 0.45 inch (11.4 mm) top diameter and truncated domes center-to-center spacing of 1.67 inches (42.4 mm) as measured side by side. For wheelchair safety the field area shall consist of a non-slip surface with a minimum of 40 to 90 degree raised points 0.045 inch (11.4 mm) high, per square inch.Type:
          a.Modular Paver Detectable/Tactile Warning Surface Tiles.
          1.Size:
          a.Dimensions: Length and Width, nominal size as follows:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired length and width. Delete paragraphs not required.
          1)12 by 12 inches (305 by 305 mm).
          2)24 by 24 inches (610 by 610 mm).
          b.Depth: 1-3/8 inches (35 mm) plus or minus 5 percent maximum.
          c.Face Thickness: 1-3/8 inch (35 mm) plus or minus 5 percent maximum.
          d.Warpage of Edge: 0.5 percent maximum.
          2.Color:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired color. Delete paragraphs not required.
          a.Yellow (Federal Color No. 33538).
          b.Light Grey (Federal Color No. 26280).
          c.Dark Grey (Federal Color No. 36118).
          d.Onyx Black (Federal Color No. 17038).
          e.Pearl White (Federal Color No. 37875).
          f.Brick Red (Federal Color No. 22144).
          g.Ocean Blue (Federal Color No. 15187).
          h.Ochre Yellow (Federal Color No. 23594).
          i.Colonial Red (Federal Color No. 20109).
          3.Accessories:
          a.Sealant: Armor-Seal as supplied by Engineered Plastics Inc.
 
          D.Detectable Directional Tile Systems: Tiles shall be an epoxy polymer composition, ultra violet stabilized and employ aluminum oxide particles in the rectilinear bars. Provided with beveled edges for smooth transition, meeting ADA requirements.
          1.Size:
          a.Dimensions: Length and Width, nominal size as follows:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired length and width. Delete paragraphs not required.
          1)12 by 12 inches (305 by 305 mm).
          2)6 by 48 inches (152 by 1219 mm).
          3)12 by 48 inches (305 by 1219 mm).
          4)24 by 48 inches (610 by 1219 mm).
          5)36 by 48 inches (914 by 1219 mm).
          6)36 by 60 inches (914 by 305 mm).
          2.Color:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired color. Delete paragraphs not required.
          a.Yellow (Federal Color No. 33538).
          b.Light Grey (Federal Color No. 26280).
          c.Dark Grey (Federal Color No. 36118).
          d.Onyx Black (Federal Color No. 17038).
          e.Pearl White (Federal Color No. 37875).
          f.Brick Red (Federal Color No. 22144).
          g.Ocean Blue (Federal Color No. 15187).
          h.Ochre Yellow (Federal Color No. 23594).
          i.Colonial Red (Federal Color No. 20109).
          3.Accessories:
          a.Fasteners: Color matched, corrosion resistant, flat head drive anchor, 1/4 inch (6.5 mm) diameter by 1-1/2 inches (38 mm) long.
          b.Adhesive: Armor-Bond.
          c.Sealant: Armor-Seal as supplied by Engineered Plastics 1nc.
 
          E.Detectable Guidance Tile Systems: Tiles shall be an epoxy polymer composition with an ultra violet stabilized coating employing aluminum oxide particles in the rectilinear bars. Provided with integral embedment flange anchoring system. Installed at less than 1/4 inch 6.5 mm) above adjacent surface for delectability.
          1.Size:
          a.4 by 24 inches (102 mm by 610 mm).
          2.Color:
          ** NOTE TO SPECIFIER ** Selecting one of the following paragraphs for desired color. Delete paragraphs not required.
          a.Yellow (Federal Color No. 33538).
          b.Light Grey (Federal Color No. 26280).
          c.Dark Grey (Federal Color No. 36118).
          d.Onyx Black (Federal Color No. 17038).
          e.Pearl White (Federal Color No. 37875).
          f.Brick Red (Federal Color No. 22144).
          g.Ocean Blue (Federal Color No. 15187).
          h.Ochre Yellow (Federal Color No. 23594).
          i.Colonial Red (Federal Color No. 20109).
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          3.3INSTALLATION
 
          A.Install in accordance with manufacturer's instructions.
          ** NOTE TO SPECIFIER ** Select the installation system required for Detectable/Tactile Warning System(s) specified from the following paragraphs and delete the paragraph(s) not required.
 
          B.Replaceable Cast-In-Place Installation:
          1.Physical characteristics of the concrete shall be consistent with Section 03300 while maintaining a slump range of 4 - 7 to permit solid placement of the Cast In Place Detectable/Tactile Warning Surface Tile system.
          2.Factory-installed plastic protective sheeting must remain in place during the entire installation process to prevent the splashing of concrete onto the finished surface of the tile.
          3.It is imperative that the installation technique eliminates any air voids under the tile. Voids in the tile perimeter allow air to escape during the installation process. Concrete will flow round and encase the hex shape anchor to provide permanent and consistent anchor / tile placement
          4.Concrete shall be poured and finished true and smooth to the required dimensions and slope prior to the tile placement. Immediately after finishing concrete, the electronic level should be used to check that the required slope is achieved. The tile shall be placed true and square to the curb edge in accordance with the Drawings.
          5.The Relplaceable Cast In Place Detectable/Tactile Warning Surface Tiles shall be tamped (or vibrated) into the fresh concrete to ensure that the field level of the tile is flush to the adjacent concrete surface. The embedment process should not be accomplished by stepping on the tile as this may cause uneven setting which can result in air voids under the tile surface. The tile field level (base of truncated dome) should be flush to adjacent surfaces to permit proper water drainage and eliminate tripping hazards between adjacent finishes.
          6.In cold weather climates it is recommended that the Replaceable Cast In Place Detectable/Tactile Warning Surface Tiles be set deeper such that the top of domes are level to the adjacent concrete on the top and sides of ramp and that the base of domes to allow water drainage. This installation will reduce the possibility of damage due to snow clearing operations.
          7.Immediately after placement, the tile elevation shall be checked to adjacent concrete. Ensure that the field surface of the tile is flush with the surrounding concrete and back of curb so that no ponding is possible on the tile at the back side of curb.
          8.While concrete is workable, a 3/8 inch radius edging tool shall be used to create a finished edge of concrete, then a steel trowel shall be used to finish the concrete around the tile's perimeter, flush to the field level of the tile.
          9.During and after the tile installation and the concrete curing stage, it is imperative that there is no walking, leaning or external forces placed on the tile that may rock the tile causing a void between the underside of tile and concrete.
          10.Following tile placement, review installation tolerances to contract drawings and adjust tile before the concrete sets. Suitable weights may be required to be placed on each tile as necessary to ensure solid contact of the underside of tile to concrete.
          11.Following the concrete curing stage, protective plastic wrap is to be removed from the tile surface by cutting the plastic with a sharp knife, tight to the concrete/tile interface. If concrete bled under the plastic, a soft brush shall be used to clean the residue without damage to the tile surface.
          12.Tiles can be cut to custom sizes, or to make a radius, using a continuous rim diamond blade in a circular saw or mini-grinder. Use of a straightedge to guide the cut is advisable where appropriate.
          13.Any portion of the sound-amplifying plate on the underside of the tile, which are dislodged during handling or cutting, should be replaced and secured with construction adhesive. The air gap created between these plates and the bottom of the tile is important in preserving the sound on cane audible properties of the Armor-Tile system as required in various jurisdictions.
 
          C.Replaceable Cast-In-Place Replacement Procedure
          1.Remove the Tamper Proof Stainless Steel fasteners with a 5mm tamper proof hex bit.
          2.Using a rubber mallet, tap the top surface of the tile in grid pattern to remove the concrete bond to the tile
          3.Remove the existing tile (use of a pry bar may be required) by starting in a corner, lift the tile out of the installed position
          4.Remove any debris from the tile impression in the concrete. A leaf blower or broom will work well
          5.Place the new tile (same size as original) into the existing impression within concrete and insert stainless steel fasteners (supplied by tile manufacturer) in all fastener locations. Be sure to insert fasteners so that the top surface of the fastener head is below the micro texture of the tile and the tile is tight to the underlying concrete.
 
          D.Cast-In-Place Installation:
          1.Physical characteristics of the concrete shall be consistent with Section 03300 while maintaining a slump range of 4 - 7 to permit solid placement of the Cast In Place Detectable/Tactile Warning Surface Tile system.
          2.Factory-installed plastic protective sheeting must remain in place during the entire installation process to prevent the splashing of concrete onto the finished surface of the tile.
          3.It is imperative that the installation technique eliminates any air voids under the tile. Holes in the tile perimeter allow air to escape during the installation process. Concrete will flow through the large holes in each embedment flange on the underside of the tile and will lock the tile solidly into the cured concrete.
          4.Concrete shall be poured and finished true and smooth to the required dimensions and slope prior to the tile placement. Immediately after finishing concrete, the electronic level should be used to check that the required slope is achieved. The tile shall be placed true and square to the curb edge in accordance with the Drawings.
          5.The Cast In Place Detectable/Tactile Warning Surface Tiles shall be tamped (or vibrated) into the fresh concrete to ensure that the field level of the tile is flush to the adjacent concrete surface. The embedment process should not be accomplished by stepping on the tile as this may cause uneven setting which can result in air voids under the tile surface. The tile field level (base of truncated dome) should be flush to adjacent surfaces to permit proper water drainage and eliminate tripping hazards between adjacent finishes.
          6.In cold weather climates it is recommended that the Cast In Place Detectable/Tactile Warning Surface Tiles be set deeper such that the top of domes are level to the adjacent concrete on the top and sides of ramp and that the base of domes to allow water drainage. This installation will reduce the possibility of damage due to snow clearing operations.
          7.Immediately after placement, the tile elevation shall be checked to adjacent concrete. Ensure that the field surface of the tile is flush with the surrounding concrete and back of curb so that no ponding is possible on the tile at the back side of curb.
          8.While concrete is workable, a 3/8 inch radius edging tool shall be used to create a finished edge of concrete, then a steel trowel shall be used to finish the concrete around the tile's perimeter, flush to the field level of the tile.
          9.During and after the tile installation and the concrete curing stage, it is imperative that there is no walking, leaning or external forces placed on the tile that may rock the tile causing a void between the underside of tile and concrete.
          10.Following tile placement, review installation tolerances to contract drawings and adjust tile before the concrete sets. Two suitable weights of 25 lb each may be required to be placed on each tile as necessary to ensure solid contact of the underside of tile to concrete.
          11.Following the concrete curing stage, protective plastic wrap is to be removed from the tile surface by cutting the plastic with a sharp knife, tight to the concrete/tile interface. If concrete bled under the plastic, a soft brush shall be used to clean the residue without damage to the tile surface.
          12.If desired, individual tiles can be bolted together using 1/4 inch (6 mm) or equivalent hardware. This can help to ensure that adjacent tiles are flush to each other during the installation process. Tape or caulking can be placed on the underside of the bolted butt joint to ensure that concrete does not rise up between the tiles during installation. Any protective plastic wrap which was peeled back to facilitate bolting or cutting, should be replaced and taped to ensure that the tile surface remains free of concrete during the installation process.
          13.Tiles can be cut to custom sizes, or to make a radius, using a continuous rim diamond blade in a circular saw or mini-grinder. Use of a straightedge to guide the cut is advisable where appropriate.
          14.Any sound-amplifying plates on the underside of the tile, which are dislodged during handling or cutting, should be replaced and secured with construction adhesive. The air gap created between these plates and the bottom of the tile is important in preserving the sound on cane audible properties of the Armor-Tile system as required in various jurisdictions.
 
          E.Surface Applied Installation:
          1.Coordinate with the Architect to ensure that the surfaces being prepared and fabricated to receive the tiles are constructed correctly and adequately for tile installation.
          2.Set the tile true and square to the curb ramp area as indicated on the Drawings, so that its location can be marked / traced on the concrete surface. Remove tile when done marking its location.
          3.Surfaces to receive the Surface Applied Detectable/Tactile Warning Surface Tile shall be mechanically cleaned with a diamond cup grinder or shot blaster to remove any dirt or foreign material. This cleaning and roughening of the concrete surface should include the entire area to receive the tile. The concrete and tile should then be cleaned with a clean rag soaked in Acetone.
          4.Immediately prior to installing the Surface Applied Detectable/Tactile Warning Surface Tile, the concrete surfaces must be inspected to ensure that they are clean, dry, free of voids, curing compounds, projections, loose material, dust, oil, grease, sealers and determined to be structurally sound and cured for a minimum of 30 days.
          5.Using Acetone, wipe the backside of the tile around the perimeter and along the internal cross pattern, to remove any dirt or dust particles from the area to receive the adhesive.
          6.Apply Armor-Bond adhesive to the backside of the tile, following the perimeter and internal cross pattern established by the tile manufacturer. Sufficient adhesive must be placed on the prescribed areas to have full coverage across the 2 inch (51 mm) width of the adhesive locator and shall be applied to within 1/4 inch (6 mm) continuously around the perimeter edge of the tile. The entire tube of adhesive shall be applied to the back of each tile, sizes 24 inch by 36 inch (610 mm by 914 mm) and greater.
          7.Set the tile true and square to the curb ramp area as detailed in the design drawings.
          8.Working from the center of the tile outwards, proceed to drill and install all fasteners in the tile's molded recesses.
          9.Standing with both feet applying pressure around the molded recess provided in the tile, drill a hole true and straight to a depth of 3-1/2 inches (89 mm) using a 1/4 inch (6 mm) masonry drill bit. Drill through the tile without hammer option (on the drill) until the tile has been successfully penetrated, then with hammer option (on the drill) to drill into the concrete. Maintaining foot pressure on both sides of the hole while drilling prevents concrete dust from accumulating between the tile and concrete which can affect the tile being installed flush and may compromise installation integrity.
          10.Immediately after drilling each hole, before moving on to the next, and while still applying foot pressure, mechanically fasten tiles to the concrete substrate using a leather bound or hard plastic mallet to set the fasteners. Ensure the fastener has been placed to full depth in the dome, straight, and flush to the top of dome. Drive the pin of the fastener with the mallet, taking care to avoid any inadvertent blows to the truncated dome or tile surface.
          11.Following the installation of the fasteners, the concrete dust should be vacuumed, brushed or blown away from the tile's surface and adjacent concrete. Using Acetone on a rag, wipe the concrete around the tile's perimeter to ensure a clean, dry surface to receive perimeter sealant.
          12.Armor-Seal perimeter caulking sealant should be applied following the sealant manufacturer's recommendations. Tape all perimeter edges of the tile back 1/16 inch (1.59 mm) from the tile's perimeter edge and tape the adjacent concrete back 1/2 inch (6 mm) from the tile's perimeter edge to maintain a straight and even caulking line. Apply sealant around tile perimeter using care to work sealant into any void between the tile and concrete interface. Tool the perimeter caulking with a rounded plastic applicator or spatula to create a cove profile between the tile and adjacent concrete. Remove tape immediately after tooling perimeter caulking sealant.
          13.Do not allow foot traffic on installed tiles until the perimeter caulking sealant has cured sufficiently to avoid tracking. Curing time is weather dependant (average cure time at 75 degrees F is 30 minutes). Adhesive or caulking on the surface of the Armor-Tile can be removed with Acetone.
          14.If installing adjacent tiles, note the orientation of each tile. Careful attention will reveal that one of the long edges of the tile is different than the other in regard to the tiny dotted texture. You may also note a larger perimeter margin before the tiny dotted texture pattern begins. Consistent orientation of each Armor-Tile is required in order that the truncated domes on adjacent tiles line up with each other.
          15.In order to maintain proper spacing between truncated domes on adjacent tiles, the tapered edge should be trimmed off using a continuous rim diamond blade in a circular saw or mini-grinder. The use of a straightedge to guide the cut is required. All cuts should be made prior to installation of the tiles. If installing adjacent tiles, care should be taken to leave a 1/8 inch (3 mm) gap between each tile to allow for expansion and contraction.
          16.If tiles are custom cut to size, if pre-molded recesses (to receive fasteners) are removed by the cut, or to maintain a tight installation to the substrate then any truncated dome can be center-drilled with a 1/4 inch (6 mm) masonry drill bit to create a through hole, and the through hole must be countersunk with a suitable carbide countersink bit to receive mechanical fasteners. Care should be taken to not countersink too widely or deeply. Fasteners should be flush with the top of the truncated dome when countersunk properly.
 
          F.Modular Tile Installation:
          1.Coordinate with the Architect to ensure that the surfaces being prepared and fabricated to receive the tiles are constructed correctly and adequately for tile installation.
          2.Layout Modular Paver Detectable/Tactile Warning Surface Tiles and joints to fit existing spacing indicated on the Drawings.
          3.Immediately prior to setting the Modular Paver Detectable/Tactile Warning Surface Tiles, use an electronic level to check that the required slope is achieved. Place tiles true and square to the curb edge in accordance with the Drawings.
          4.Modular Paver Detectable/Tactile Warning Surface Tiles shall be tamped or vibrated onto an engineered crushed gravel substrate or a properly prepared mortar bed to ensure that the field level of tile is flush to the adjacent surfaces. Place the tile field level (base of truncated dome) flush to adjacent surfaces to permit proper water drainage and eliminate tripping hazards between adjacent finishes. The maximum tolerance for elevation differences between tile and adjacent surface is 1/16 inch (1.6 mm).
          5.Vacuum clean, mechanically abrade and solvent wipe the joints between Modular Paver Detectable/Tactile Warning Surface Tiles.
          6.Place 3/8 inch (9.5 mm) diameter foam rope at bottom of all joints.
          7.Tape off each side of leading edge groove in preparation for the self leveling urethane sealant.
          8.Apply urethane sealant in joints filling flush to top of Modular Paver Detectable/Tactile Warning Surface Tiles then remove tape prior to curing.
 
          G.Directional Tile Installation:
          1.Coordinate with the Architect to ensure that the surfaces being prepared and fabricated to receive the tiles are constructed correctly and adequately for tile installation.
          2.Saw cut two 3/4 inch (19 mm) deep grooves to accept return flanges on each side of tile, remove dust on tile and substrate.
          3.Using Acetone, wipe the backside of the tile around the perimeter, to remove any dirt or dust particles from the area to receive the adhesive.
          4.Apply Armor-Bond adhesive to the backside of the tile. Sufficient adhesive must be placed on the underside of the tile for adequate adhesion.
          5.Set the tile true and square in the area as detailed in the design Drawings.
          6.Working from the center of the tile outwards, proceed to drill and install all fasteners in the tile's molded recesses.
          7.Standing with both feet applying pressure around the molded recess provided in the tile, drill a hole true and straight to a depth of 3-1/2 inches (89 mm) using a 1/4 inch (6 mm) masonry drill bit. Drill through the tile without hammer option (on the drill) until the tile has been successfully penetrated, then with hammer option (on the drill) to drill into the concrete. Maintaining foot pressure on both sides of the hole while drilling prevents concrete dust from accumulating between the tile and concrete which can affect the tile being installed flush and may compromise installation integrity.
          8.Immediately after drilling each hole, before moving on to the next, and while still applying foot pressure, mechanically fasten tiles to the concrete substrate using a leather bound or hard plastic mallet to set the fasteners. Ensure the fastener has been placed to full depth in the dome, straight, and flush to the top of dome. Drive the pin of the fastener with the mallet, taking care to avoid any inadvertent blows to the truncated dome or tile surface.
          9.Following the installation of the fasteners, the concrete dust should be vacuumed, brushed or blown away from the tile's surface and adjacent concrete. Using Acetone on a rag, wipe the concrete around the tile's perimeter to ensure a clean, dry surface to receive perimeter sealant.
          10.Armor-Seal perimeter caulking sealant should be applied following the sealant manufacturer's recommendations. Tape all perimeter edges of the tile back 1/16 inch (1.59 mm) from the tile's perimeter edge and tape the adjacent concrete back 1/2 inch (6 mm) from the tile's perimeter edge to maintain a straight and even caulking line. Apply sealant around tile perimeter using care to work sealant into any void between the tile and concrete interface. Tool the perimeter caulking with a rounded plastic applicator or spatula to create a cove profile between the tile and adjacent concrete. Remove tape immediately after tooling perimeter caulking sealant.
          11.Do not allow foot traffic on installed tiles until the perimeter caulking sealant has cured sufficiently to avoid tracking. Curing time is weather dependant (average cure time at 75 degrees F is 30 minutes). Adhesive or caulking on the surface of the Armor-Tile can be removed with Acetone.
 
          H.Guidance Tile Installation:
          1.Physical characteristics of the concrete shall be consistent with Section 03300 while maintaining a slump range of 4 - 7 to permit solid placement of the Cast In Place Detectable/Tactile Warning Surface Tile system.
          2.It is imperative that the installation technique eliminates any air voids under the tile.
          3.Concrete shall be poured and finished true and smooth to the required dimensions and slope prior to the tile placement. Immediately after finishing concrete, the electronic level should be used to check that the required slope is achieved. Tile shall be placed true and square accordance with the Drawings.
          4.Guidance Tiles shall be tamped into the fresh concrete to ensure that the field level of the tile is flush to the adjacent concrete surface. The embedment process should not be accomplished by stepping on the tile as this may cause uneven setting which can result in air voids under the tile surface.
          5.While concrete is workable, a 3/8 inch radius edging tool shall be used to create a finished edge of concrete, then a steel trowel shall be used to finish the concrete around the tile's perimeter, flush to the field level of the tile.
          6.During and after the tile installation and the concrete curing stage, it is imperative that there is no walking, leaning or external forces placed on the tile that may rock the tile causing a void between the underside of tile and concrete.
          7.Following the concrete curing stage, protective plastic wrap is to be removed from the tile surface by cutting the plastic with a sharp knife, tight to the concrete/tile interface. If concrete bled under the plastic, a soft brush shall be used to clean the residue without damage to the tile surface.
 
          3.4PROTECTION
 
          A.Protect installed products until completion of project.
 
          B.Protect tiles against damage from rolling loads following installation by covering with plywood or hardwood.
 
          C.Clean Tactile Tiles not more than four days prior to date scheduled for inspection intended to establish date of substantial completion in each area of project. Clean Tactile Tile by method specified by Tactile Tile manufacturer.
 
          D.Comply with manufacturers maintenance manual for cleaning and maintaining tile surface and it is recommended to perform annual inspections for safety and tile integrity.
 
          E.Touch-up, repair or replace damaged products before Substantial Completion.
 
          3.5SCHEDULES
          ** NOTE TO SPECIFIER ** Retain Paragraph below if required to suit project requirements. Identify products by name on the Drawings or use this paragraph to define the location of each type of material to be used. The following are some examples of schedule references. Edit as required to suit project or delete and identify products on the Drawings.
 
          A.:
          1.
          2.
          3.
 
          B.:
          1.
          2.
          3.
 
         
END OF SECTION