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	SECTION 04700
	MANUFACTURED STONE
	Copyright 2008 - 2011 ARCAT, Inc. - All rights reserved
	** NOTE TO SPECIFIER ** Sunset Stone; Manufactured Stone. . This section is based on the products of Sunset Stone, which is located at: 702 Prairie Hawk Drive. Castle Rock, CO 80109. Tel: (800) 598-8918. Tel: (303) 791-1233. Fax: (303) 791-3796. Email: info@sunsetstone.net. Web: www.sunsetstone.net. . Founded in 1970 Sunset Stone is the oldest Manufacturer of Cast Stone Veneer in Colorado and one of the oldest in the Country. With over 30 years of experience has helped us understand the needs of the market place.Being family owned has allowed us to be flexible with our product development and offering. Our company believes the key to success is staying focused on excellent customer service, short lead times, and outstanding quality and value.Our exceptional quality is primarily the result of our outstanding and knowledgeable personnel, averaging over 15 years with the company, as well as our continued investment in state-of-the-art equipment. .
	PART 1	GENERAL
	1.1	SECTION INCLUDES
	** NOTE TO SPECIFIER ** Delete items below not required for project.
		A.	Manufactured Stone Veneer.
		B.	Manufactured Stone Accessories.
		C.	Wall Underlayment.
	1.2	RELATED SECTIONS
	** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
		A.	Section 04200 - Masonry Units: CMU Walls prepared for stone veneer application.
		B.	Section 06100 - Rough Carpentry: Wall framing and blocking for stone veneer application.
		C.	Section 07620 - Sheet Metal Flashing and Trim: Weep screeds and wall and roof flashings.
		D.	Section 07900 - Joint Sealers: Sealers for treating gaps and penetrations.
		E.	Section 09220 - Portland Cement Plaster: Interior and exterior stucco applications.
		F.	Section 10300 - Fireplaces and Stoves: Fireplace facades, hearths and mantles.
	1.3	REFERENCES
	** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
		A.	American Concrete Institute (ACI).
		B.	ASTM C 39 - Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens.
		C.	ASTM C 67 - Standard Test Methods for Sampling and Testing Brick and Structural Clay Tile.
		D.	ASTM C 177 - Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus.
		E.	ASTM C 192 - Standard Practice for Making and Curing Concrete Test Specimens in the Laboratory.
		F.	ASTM C 270 - Standard Specification for Mortar for Unit Masonry.
		G.	ASTM C 482 - Standard Test Method for Bond Strength of Ceramic Tile to Portland Cement.
		H.	ASTM D 226 - Standard Specification for Asphalt-Saturated Organic Felt Used in Roofing and Waterproofing.
		I.	Underwriters Laboratories (UL): UL Listed.
	1.4	SUBMITTALS
		A.	Submit under provisions of Section 01300.
		B.	Product Data: Manufacturer's data sheets on each product to be used, including:
			1.	Preparation instructions and recommendations.
			2.	Storage and handling requirements and recommendations.
			3.	Color charts.
			4.	Installation methods.
		C.	Detail Drawings: Submit detail drawings depicting proper installation and flashing techniques. Coordinate locations with those found on the Contract Drawings.
	** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
		D.	Selection Samples: For each product specified, two samples representing manufacturer's product including textures and colors.
		E.	Verification Samples: For each finish product specified, two samples, minimum size 12 inches (305mm) square that depict the specified product, color, pattern and texture.
		F.	Quality Assurance / Product Control Submittals:
			1.	Proof of manufacturer qualifications as described in Article - Quality Assurance.
			2.	Proof of installer qualifications as described in Article - Quality Assurance.
			3.	Current ICC-ES Report.
			4.	Certification of compliance with all code bodies having jurisdiction.
			5.	Test Reports for physical properties upon request.
	1.5	QUALITY ASSURANCE
		A.	Manufacturer Qualifications:
			1.	Single manufacturer with at least five (5) years experience manufacturing and marketing all Manufactured Stone will provide all products in this section.
			2.	Manufacturer will be affiliated with MSJC, ACI and ASTM.
		B.	Installer Qualifications: Company with documented experience in installation of manufactured masonry including at least five (5) projects within a 400 mile (650km) radius of this Project.
	** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
		C.	Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
			1.	Installation areas to be designated by Architect.
			2.	Selected areas may be part of area to receive stone finish.
			3.	Do not proceed with remaining work until workmanship, color, laying pattern and grout are approved by Architect and / or others with approval authority.
	1.6	DELIVERY, STORAGE, AND HANDLING
		A.	Store products in manufacturer's unopened packaging until ready for installation.
		B.	Store and dispose of hazardous materials in accordance with requirements of local authorities having jurisdiction.
		C.	Prior to installation protect material from precipitation combined with freezing temperatures. Product with visible frozen moisture should not be installed.
	1.7	PROJECT CONDITIONS
		A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
	1.8	WARRANTY
		A.	At project close-out, provide to the Owner an executed copy of the manufacturer's standard limited warranty against defects in manufacturing.
	PART 2	PRODUCTS
	2.1	MANUFACTURERS
		A.	Acceptable Manufacturer: Sunset Stone, which is located at: 702 Prairie Hawk Dr. ; Castle Rock, CO 80109; Toll Free Tel: 800-598-8918; Tel: 303-791-1233; Email: request info; Web: www.sunsetstone.net
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
		B.	Substitutions: Not permitted.
		C.	Requests for substitutions will be considered in accordance with provisions of Section 01600.
	2.2	APPLICATION / SCOPE
		A.	The Work specified in this section is not designed to improve the load bearing capacity of a wall. Products should not be used under water, such as in swimming pools or other water features. To avoid discoloration, products should not be subjected to harsh chemicals such as chlorine, salts, or acids. Products are not designed for flat work such as patio areas that are subject to traffic.
		B.	Sunset Stone's products are cast in uniquely designed molds to produce the texture of natural stone. Each product style is manufactured from a special blend of Portland cement, lightweight aggregates, and Iron oxide pigment to replicate the elegance of natural stone.
		C.	Sunset Stone's special blend of lightweight aggregates significantly reduce the effects of "freeze and thaw" while increasing the compression strength to levels above the industry standards.
	2.3	MANUFACTURED STONE
	** NOTE TO SPECIFIER ** Select stone type(s) required on this project from the following nine options. Delete all types not specified.
		A.	Ledge: Narrow Stone 1 1/2 inches to 3 inches (38mm - 76mm) high and 8 inches to 22 inches 203mm - 559mm) long.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Alpine.
			2.	Color: Arapahoe.
			3.	Color: Bala.
			4.	Color: Beaver Creek.
			5.	Color: Black Forest.
			6.	Color: Blue Spruce.
			7.	Color: Cheyenne.
			8.	Color: Colorado Buff.
			9.	Color: Colorado Red.
			10.	Color: Country.
			11.	Color: Cumberland.
			12.	Color: Georgetown.
			13.	Color: Kentucky
			14.	Color: Hanover.
			15.	Color: Kansas.
			16.	Color: Natural.
			17.	Color: Shenandoah.
			18.	Color: Telluride.
			19.	Color: Tuscany.
			20.	Color: Vail Valley.
			21.	Color: Wolf Creek.
		B.	Cobble: 2 1/2 inches to 8 inches (64mm - 203mm) high and 8 inches to 22 inches 203mm - 559mm) long.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Alpine.
			2.	Color: Arapahoe.
			3.	Color: Bala.
			4.	Color: Beaver Creek.
			5.	Color: Black Forest.
			6.	Color: Blue Spurce.
			7.	Color: Brown.
			8.	Color: Charcoal.
			9.	Color: Cheyenne.
			10.	Color: Country.
			11.	Color: Dover.
			12.	Color: Georgetown.
			13.	Color: Hanover.
			14.	Color: Natural.
			15.	Color: Old World.
			16.	Color: Shenandoah.
			17.	Color: Sol Terra.
			18.	Color: Telluride.
			19.	Color: Tuscany.
			20.	Color: Vail Valley.
		C.	Fieldstone: Irregular shaped stone mostly rectangular to oval. 8 inches to 16 inches (203mm - 406mm) in diameter.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Beaver Creek.
			2.	Color: Colorado Red
			3.	Color: Cheyenne.
			4.	Color: Country.
			5.	Color: Cumberland.
			6.	Color: Georgetown.
			7.	Color: Kansas.
			8.	Color: Natural.
			9.	Color: Dover
			10.	Color: Rustic Buff.
			11.	Color: Rustic Red.
			12.	Color: Sol Terra.
			13.	Color: Telluride.
			14.	Color: Tuscany.
			15.	Color: Vail Valley.
		D.	Moss Rock: Irregular shaped stone mostly rectangular to semi-round with a rough surface texture. 8 inches to 16 inches (203mm - 406mm) in diameter.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Buff.
			2.	Color: Buff Ledge.
			3.	Color: Sienna.
			4.	Color: Sienna Ledge
		E.	River Rock: Round to oval shapes. 4 inches to 10 inches (102mm - 254mm) in diameter.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Alberta.
			2.	Color: Arkansas.
			3.	Color: Rio Grande.
		F.	Limestone: Rectangular stone 2 inches to 10 inches (51mm - 254mm) high and 8 inches to 14 inches 203mm - 356mm) long.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Bala.
			2.	Color: Cheyenne.
			3.	Color: Georgetown.
			4.	Color: Kansas.
			5.	Color: Natural.
			6.	Color: Country.
			7.	Color: Telluride.
			8.	Color: Tuscany.
			9.	Color: Vail Valley.
		G.	Stacked Stone: Random Small Rectangular sized pieces cast in a panelized shape.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Aspen.
			2.	Color: Mountain.
			3.	Color: Nantucket.
			4.	Color: Ponderosa.
			5.	Color: Slate.
			6.	Color: Gold Rundle
		H.	Cobble/Ledge: Blend of Cobble and Ledge, roughly 50 percent of each style. Field Blending is required.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Alpine.
			2.	Color: Arapahoe.
			3.	Color: Beaver Creek.
			4.	Color: Black Forest.
			5.	Color: Solterra
			6.	Color: Cheyenne.
			7.	Color: Country.
			8.	Color: Georgetown.
			9.	Color: Hanover.
			10.	Color: Kentucky.
			11.	Color: Natural.
			12.	Color: Old World.
			13.	Color: Shenandoah.
			14.	Color: Telluride.
			15.	Color: Tuscany.
			16.	Color: Vail Valley.
		I.	Ledge/Fieldstone: Blend of Ledge and Fieldstone roughly 80 percent Ledge and 20 percent Fieldstone - Field Blending is required.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Beaver Creek.
			2.	Color: Solterra
			3.	Color: Cheyenne.
			4.	Color: Country.
			5.	Color: Cumberland.
			6.	Color: Georgetown.
			7.	Color: Kansas.
			8.	Color: Natural.
			9.	Color: Old World.
			10.	Color: Telluride.
			11.	Color: Tuscany.
			12.	Color: Vail Valley.
	2.4	TRIM STONES AND ACCESSORIES
		A.	Post and Wall Caps:
	** NOTE TO SPECIFIER ** Select post and wall cap shape. Delete one of the next two paragraphs.
			1.	Shape: Tapered.
			2.	Shape: Flat.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			3.	Color: Brown.
			4.	Color: Gray.
			5.	Color: Natural.
			6.	Color: Red.
		B.	Wainscot Caps:
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Brown.
			2.	Color: Gray.
			3.	Color: Natural.
			4.	Color: Red.
		C.	Keystones:
	** NOTE TO SPECIFIER ** Select keystone size. Delete one of the next two paragraphs.
			1.	Size: Large.
			2.	Size: Small.
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			3.	Color: Brown.
			4.	Color: Gray.
			5.	Color: Natural.
			6.	Color: Red.
		D.	Address Plaques:
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Brown.
			2.	Color: Gray.
			3.	Color: Natural.
			4.	Color: Red.
		E.	Trim Stones:
	** NOTE TO SPECIFIER ** Select color(s) and delete those not required on this project.
			1.	Color: Brown.
			2.	Color: Gray.
			3.	Color: Natural.
			4.	Color: Red.
		F.	Electrical and Light Plaques:
	** NOTE TO SPECIFIER ** Select color requirement. Insert a specific color where required. Delete one of the next two paragraphs.
			1.	Color: To match specified stone.
			2.	Color: _____________________.
		G.	Hearthstones:
	** NOTE TO SPECIFIER ** Select color. Delete three of the next four paragraphs.
			1.	Color: Brown.
			2.	Color: Gray.
			3.	Color: Natural.
			4.	Color: Red.
	2.5	MORTAR
	** NOTE TO SPECIFIER ** Paragraph A is Masonry Cement, and paragraphs B, C, and D are for field proportioned masonry materials. Retain only those paragraphs required for this project.
		A.	Pre Mixed Mortar: Complying with ASTM C 270:
	** NOTE TO SPECIFIER ** Select mortar type. Type N is recommended. Delete two of the next three paragraphs.
			1.	Type: N.
			2.	Type: S.
			3.	Type: M.
	** NOTE TO SPECIFIER ** Insert Color where mortar joints are to be tinted. Delete if color is not required.
			4.	Color _______.
	** NOTE TO SPECIFIER ** Select one Lime/Portland Cement Type as appropriate. Delete the paragraph not required.
		B.	Portland Cement: Complying with ASTM C 150:
			1.	Type I.
	** NOTE TO SPECIFIER ** Insert Color where mortar joints are to be tinted. Delete if color is not required.
			2.	Color _______.
		C.	Mortar Aggregate: Sand; Complying with ASTM C 144, standard masonry type.
	** NOTE TO SPECIFIER ** Select one lime Type as appropriate. Delete those not required.
		D.	Hydrated Lime: Complying with ASTM C 207:
		E.	Water: Clean and potable.
	** NOTE TO SPECIFIER ** Retain the next paragraph only if mortar is pigmented. Insert color where required.
		F.	Iron Oxide Pigments: ASTM C 979; Color_________________.
	2.6	RELATED MATERIALS
	** NOTE TO SPECIFIER ** Delete the next paragraph if installation is over a masonry wall.
		A.	Wall Underlayment:
	** NOTE TO SPECIFIER ** Select underlayment material. Delete two of the next three paragraphs.
			1.	Asphalt Saturated Felt meeting or exceeding the requirements of ASTM D 226 Type I.
			2.	Weather Resistant Barrier meeting the requirements of ICC-ES AC-38
	** NOTE TO SPECIFIER ** Delete if the walls have no flashing locations.
		B.	Metal Flashing:
	** NOTE TO SPECIFIER ** Select flashing material. Delete two of the next three paragraphs.
			1.	0.032 inch aluminum sheet; ASTM B 209.
			2.	24 gauge galvanized steel; ASTM A 653.
			3.	16 oz/sq ft (5 kg/sm) copper sheet; ASTM B 370.
		C.	Metal Lath:
	** NOTE TO SPECIFIER ** Select Metal Lath Type. Delete one of the next two paragraphs.
			1.	Type: Galvanized 2.5 lb. flat diamond mesh lath.
			2.	Type: Galvanized 3.4 lb 3/8 inch (10mm) expanded metal lath.
	2.7	MORTAR MIXES
		A.	Mix materials in accordance with manufacturer's instructions. Thoroughly mix mortar ingredients in quantities needed for immediate use in accordance with ASTM C 270.
	PART 3	EXECUTION
	3.1	EXAMINATION
		A.	Do not begin installation until substrates have been properly prepared.
		B.	If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
	3.2	SURFACE PREPARATION
		A.	Clean surfaces thoroughly prior to installation.
		B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
	** NOTE TO SPECIFIER ** Select Surface Preparation methods applicable to substrates found on the project from the following six options.
		C.	Installations Over Open Studs:
			1.	Apply paper-backed galvanized 3.4 lb. 3/8 inch (10mm) rib expanded metal lath to the studs using galvanized nails or staples every 6 inches (152mm) vertically on stud centers with a minimum penetration of 1 inch (25mm). Overlap lath sides no less than 1 inch (25mm) and ends no less than 1 inch (25mm).
			2.	For metal studs use corrosion-resistant self tapping screws with a 3/8 inch (10mm) head which provides a minimum 1/2 inch (13mm) penetration beyond the inside metal surface.
		D.	Installations Over Wood Substrates:
			1.	Cover the approved substrate with a weather resistant barrier. Lap joints by applying felt horizontally with the upper layer lapped over the lower layer not less than 2 inches (51mm) and end laps not less than 6 inches (152mm). Install specified metal lath in accordance with manufacturer's requirements. Use galvanized lath for exterior applications and black metal lath for interior applications.
			2.	Lap lath sides not less than 1 inch (25mm) and end laps not less than 1 inch (25mm). Lath must be attached with the small diamonds pointing upwards. On inside and outside corners, overlap at least 16 inches (406mm) in each direction.
			3.	Attach wire lath using 1 1/2 inch (38mm) minimum galvanized nails or Staples on 6 inch (152mm) centers penetrating each wall stud a minimum of I inch (25mm).
			4.	Apply a mortar scratch coat to cover the metal lath and apply the stone while the scratch coat is still moist. If the scratch coat dries before applying the stone, the scratch coat should be remoistened by spraying it with water.
		E.	Installations over Rigid Insulation Board:
			1.	Cover the approved substrate with a weather resistant barrier. Lap joints by applying felt horizontally with the upper layer lapped over the lower layer not less than 2 inches (51mm) and end laps not less than 6 inches (152mm). Install specified metal lath in accordance with manufacturer's requirements. Use galvanized lath for exterior applications and black metal lath for interior applications.
			2.	Lap lath sides not less than 1 inch (25mm) and end laps not less than 1 inch (25mm). Lath must be attached with the small diamonds pointing upwards. On inside and outside corners, overlap at least 16 inches (406mm) in each direction.
			3.	Attach wire lath using 1 1/2 inch (38mm) minimum galvanized nails or Staples on 4 inch (102mm) centers penetrating each 16 inch (406 mm) on center wall stud a minimum of I inch (25mm).
			4.	Apply a mortar scratch coat to cover the metal lath and apply the stone while the scratch coat is still moist. If the scratch coat dries before applying the stone, the scratch coat should be remoistened by spraying it with water.
		F.	Installations over Metal Panels:
			1.	Cover the approved substrate with a weather resistant barrier. Lap joints by applying felt horizontally with the upper layer lapped over the lower layer not less than 2 inches (51mm) and end laps not less than 6 inches (152mm). Install specified metal lath in accordance with manufacturer's requirements. Use galvanized lath for exterior applications and black metal lath for interior applications.
			2.	Lap lath sides not less than 1 inch (25mm) and end laps not less than 1 inch (25mm). Lath must be attached with the small diamonds pointing upwards. On inside and outside corners, overlap at least 16 inches (406mm) in each direction.
			3.	Attach wire lath using corrosion-resistant self tapping screws with a 3/8 inch (10mm) head which provides a minimum 1/2 inch (13mm) penetration beyond the inside metal surface.
			4.	Apply a mortar scratch coat to cover the metal lath and apply the stone while the scratch coat is still moist. If the scratch coat dries before applying the stone, the scratch coat should be remoistened by spraying it with water.
		G.	Installations over Clean Untreated Masonry:
			1.	On newly poured concrete examine the area for release agents (form oils).
			2.	Where present, the surface must be etched using an appropriate acid or Sand Blasting. Surface must be rehydrated with water prior to installing stone.
			3.	In areas where masonry substrate cannot be adequately cleaned, attach metal lath with corrosion-resistant nails or other approved fasteners
		H.	Installations over Painted, Sealed or Dirty Masonry:
			1.	Clean the surface down to the masonry by sandblasting, pressure washing, acid etching or wire brushing before installing stone veneer. Surface must be rehydrated with water prior to installing stone
			2.	In areas where masonry substrate cannot be adequately cleaned, attach metal lath with corrosion-resistant nails or other approved fasteners.
	3.3	INSTALLATION
		A.	Install Manufactured Stone in accordance with manufacturer's instructions.
	3.4	PROTECTION
		A.	Seal Sunset Stone products in areas of abnormal moisture contact and exposure to chemicals such as Magnesium Chloride (ice melt products). It is recommended using an impregnating breathable class of sealers, and applying per manufacture recommendation, in these areas of abnormal moisture exposure.
		B.	Touch-up, repair or replace damaged products before Substantial Completion.
	END OF SECTION