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Ronstan International Inc. Wire Rope Assemblies
 
         
SECTION 05150
 
         
WIRE ROPE AND ROD ASSEMBLIES
 
         
 
         
 
         
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          ** NOTE TO SPECIFIER ** Ronstan International, Inc.; cable and rod tension support, structures and architectural features.
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This section is based on the products of Ronstan International, Inc, which is located at:
          45 High Point Avenue, Suite 2
Portsmouth, RI 02871
Tel: (401) 293-0539
Fax: (401)-293-0538
Email: arch@ronstan.us
Web: http://www.ronstan.com/arch

[ Click Here ] for additional information.
          The field of tensile architecture is exacting and precise, its success demanding the aggregation of knowledge and experience. Specializing in high quality tensile cable and rod solutions in stainless and carbon steels, Ronstan tendons have applications in advanced lightweight tension structures be they glazed facades, fabric architecture, cable nets, grids and shell structures, or anywhere an aesthetic solution is required for the efficient transfer of load. Cables and rods are used for bracing; trussing, suspension and tie back applications, for balustrade, landscape and merchandizing applications.

Stainless steel is typically specified for highest performance, but manufacturer also provides an attractive mild steel with a zinc-plated finish which is suitable for painting. A high-performance Galfan finish is available in larger sizes starting at 3/8 inch (10 mm) diameter for Rod systems.

 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Revise 'stainless steel' to 'zinc-plated mild steel' or 'carbon steel' if stainless steel is not required for visual appearance or higher performance.
 
          A.Stainless steel cable and rod members for the following applications:
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
          1.Glass curtain walls.
          2.Canopy railings and balustrading.
          3.Canopy supports.
          4.Structural glass assemblies.
          5.Membrane structures.
          6.Fabric structures.
          7.Shade structures.
          8.Lightweight roofing.
          9.Atrium roof supports.
          10.Roof restraints.
          11.Structural members.
          12.Trellises.
          13.Shade sails.
          14.Custom installations.
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 05120 - Structural Steel.
 
          B.Section 05500 - Metal Fabrications.
 
          C.Section 05700 - Ornamental Metal.
 
          D.Section 05720 - Ornamental Handrails and Railings.
 
          1.3REFERENCES
 
          A.American Society for Testing and Materials:
          1.ASTM A276 - Standard Specification for Stainless Steel Bars and Shapes.
          2.ASTM A368 - Standard Specification for Stainless Steel Wire Strand.
          3.ASTM A380 - Standard Practice for Cleaning, Descaling, and Passivation of Stainless Steel Parts, Equipment and Systems.
          4.ASTM A492 - Standard Specification for Stainless Steel Rope Wire.
          5.ASTM A555 - Standard Specification for General Requirements for Stainless Steel Wire and Wire Rods.
          6.ASTM A581 - Standard Specification for Free-Machining Stainless Steel Wire and Wire Rods.
          7.ASTM A582 - Standard Specification for Free-Machining Stainless Steel Bars.
 
          1.4DEFINITIONS
          ** NOTE TO SPECIFIER ** DESIGN CONSIDERATIONS:

Factor of Safety: An appropriate factor of safety should be applied to the Breaking Load figures to suit each application before choosing or specifying a particular product. For many industrial and safety related applications, a factor of safety greater than two (2) should be used or may be required by law or other regulations. It is the customer's responsibility to ensure that an appropriate factor of safety is used, and it should allow for safety implications, service life, fatigue (as may be caused by wave action, wind stresses or repetitive cyclical loading), type of load, exposure to ultraviolet light, corrosion and stress corrosion. Note that Ronstan does not specify a 'safe working load' as this is dependent on the factor of safety, which must be determined by the user relative to each application.

Useful Life: The useful life of any product is determined by the above factors and must be assessed in each application, and thus no guarantee can be provided for product life, load capacity or any other factor due to the variability in usage. In some jurisdictions government regulations require the replacement of components within certain periods of time, usually every three to five years. You must ascertain whether any such regulations affect you. Whilst Ronstan takes every precaution in their product design and manufacturing processes to minimize the effects of corrosion and stress corrosion, there are also preventative as well as corrective treatments that can be carried out after installation. Contact your local Ronstan representative for further assistance and advice.

Product Information Amendments: All catalogue information was correct at the time of publication, but changes may occur during a product's life-cycle. Any alterations will be posted on the website and the website issue date amended accordingly. Please compare issue dates of the website and catalogue, to ascertain the latest information. If there is any doubt to the specification of a product, consult your local Ronstan sales office for confirmation.
 
          A.Maximum Working Load (MWL) is the maximum static and/or dynamic load at which the product will still function without excessive friction, distortion, wear or permanent deformation of components. Above this load, bearing systems may fail, moving parts may seize and stainless steel or plastic components may begin to bend, stretch or otherwise deform. Maximum working loads shall not exceed half of the breaking load, and shall not be exceeded by maximum design loading.
 
          B.Breaking Load (BL) is the published approximate load at which a major failure can be expected to occur to some part of the structure when new. Plastic components may split, rivets may give way, shackles may break, and other metallic components may fracture. Products shall not be used at more than half of the breaking load, to provide a minimum safety factor of two. The consulting engineer shall confirm that an appropriate safety factor is employed for the purpose of the intended application and consistent with all regulations and standards.
 
          C.Minimum Yield Load (MYL) is the maximum static and/or dynamic load at which the product will still function without distortion, wear or permanent deformation of components. Above this load, moving parts may seize and stainless steel may begin to bend, stretch or otherwise deform. Yield loads should never be exceeded in use.
 
          D.Ultimate Load (UL) is the load at, or around which, a major failure can be expected to occur to some part of the product's structure when new.
 
          E.The Maximum Working Loads, Breaking Loads, Minimum Yield Loads and Ultimate Loads detailed in this specification should only be considered in the context of the project application. The consulting engineer shall confirm that an appropriate safety factor is employed for the purpose of the intended application and consistent with all regulations and standards.
 
          1.5SYSTEM DESCRIPTION
 
          A.General:
          ** NOTE TO SPECIFIER ** Retain provision below if Contractor is to provide design/build services in connection with cable tension members and design. Delete provision below if components, sizes, and structural loads applied are determined by the Architect and indicated on the contract documents.
          1.System design including tension members is designated as Contractor Design. Contractor shall be responsible to coordinate and assume or assign to subcontractors and/or suppliers responsibility for design, calculations, submittals, permits if required, fabrication, delivery and installation of Contractor Design components.
          2.Contractor shall furnish proof of insurance certifying Fabricator-Installer is specifically insured in the fabrication and installation of tension member materials.
          3.Contractor shall perform installation by component supplier, or under supplier's direct supervision.
 
          B.Design requirements:
          1.Components shall be free from defects impairing strength, durability and appearance. Exposed surfaces throughout system shall have same inherent texture and color for similar locations.
          2.Exposed fasteners shall be of same materials, color and finish as material to which applied.
          3.Design and fabricate assemblies and systems to resist loads required by applicable building codes.
          4.Design supports and hardware to withstand loads encountered without excessive deflection or distortion when cables are tensioned to the required loading to conform to building codes.
          5.Structural calculations shall be prepared by a registered structural engineer. The engineer shall be licensed in the state in which project is located.
 
          1.6SUBMITTALS
          ** NOTE TO SPECIFIER ** Schedule submittals and approval of shop drawings to allow for adequate fabrication and delivery schedules. Lead time for balustrading systems is typically no more than 4 weeks from date of purchase order. Lead time for structural cable systems is typically a minimum of 4 weeks from date of purchase order and depending on wire diameter can reach 12 weeks. Lead time for structural rod systems is typically a minimum of 4 weeks from date of purchase order and depending on diameter size can reach 12 weeks.
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Indicate materials, fabrication, finishes and installation instructions.
          2.Preparation instructions and recommendations.
          3.Storage and handling requirements and recommendations.
          ** NOTE TO SPECIFIER ** Consider deleting the following paragraph if sizes and connections are adequately detailed on the Drawings. Manufacturer provides shop drawings for components, but for integration with custom assemblies, the contractor will need to engage a structural engineer registered in the jurisdiction of the project to prepare stamped shop drawings. Note that CAD drawings are available on the Ronstan website.
 
          C.Shop Drawings: Submit shop drawings prepared by a structural engineer licensed in the jurisdiction of the project. Include structural calculations, details of construction and relationship with adjacent materials. Indicate materials and finishes.
 
          D.Contractor to verify all Cable & Rod part or system numbers with Manufacturer and submit shop drawings to architect for approval prior to fabrication.
          ** NOTE TO SPECIFIER ** Delete verification samples if not required. Custom verification samples are extremely expensive.
 
          E.Verification Samples: Submit sample indicating profiles and finishes specified.
 
          1.7QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Minimum of 10 years experience in manufacturing similar load-rated products.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if shop drawing requirement is deleted from Par. 1.6.
 
          B.Professional Structural Engineer Qualifications: A professional engineer who is legally qualified to practice in jurisdiction where Project is located and who is experienced in providing engineering services of the kind required. Engineering services are defined as those performed for installations that are similar to those required for this Project in material, design, and extent.
          ** NOTE TO SPECIFIER ** Usually delete the following paragraph. Cable and rod systems used in mock-ups of custom work can be extremely expensive and require long lead times for short production runs.
 
          C.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship and performance are approved by Architect.
          3.Reconstruct mock-up area as required to produce acceptable work.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          D.Pre-installation conference: Prior to beginning work of this Section, hold a conference to review work to be accomplished.
          1.Contractor, Architect, fabricator, installer and other subcontractors whose work involves system shall attend conference.
          2.Contractor shall notify all parties at least seven days prior to time for conference.
          3.Contractor shall record minutes of meeting and distribute to attending parties.
          4.Meeting shall include review of the following:
          a.Method of attachment of components to supporting surfaces.
          b.Installation, adjusting, cleaning, and protection of system components.
          c.Coordination with other work.
 
          1.8DELIVERY, STORAGE, AND HANDLING
 
          A.Transport, deliver, inventory and store components to prevent damage.
 
          B.Store materials in accordance with manufacturer's instructions.
 
          C.Protect components during handling and installation to prevent damage.
 
          1.9PROJECT CONDITIONS
 
          A.Field measurements: Take field measurements after permanent end termination connection points are in place and prior to fabrication to confirm final pin to pin system lengths.
 
          B.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          1.10WARRANTY
 
          A.Manufacturer shall warrant the goods manufactured or sold by it to be free of defects in materials or workmanship for three years from the date of purchase by the original purchaser except that:
          1.This warranty shall not apply to any product which has been improperly fitted, improperly maintained, or used in any application for which it was not intended.
          2.This warranty shall not apply to normal wear which can reasonably be expected in normal use of the product.
          3.Manufacturer makes no warranties that its products are fit for a particular purpose.
          4.Manufacturer's liability shall be limited to the repair or replacement, at its discretion, of the defective goods.
          5.This warranty shall not apply to products installed in severe chlorine or high humidity environments such as covered swimming pools, due to potential stress corrosion and reliance on appropriate cleaning methods.
          6.Manufacturer accepts no liability for components or assemblies used in aeronautical applications.
          7.The useful life of any product shall be assessed in each application, and thus no guarantee will be provided for product life, load capacity or any other factor due to the variability in usage.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Ronstan International Inc., which is located at: 45 High Point Ave. Suite 2 ; Portsmouth, RI 02871; Tel: 401-293 0539; Fax: 401-293-0538; Email: request info; Web: www.ronstan.com/arch/default.asp
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** This specifications is current at the time of publication but is subject to change at any time without notice. Please confirm the accuracy of the specifications with the manufacturer and/or distributor prior to installation. It is recommended that the manufacturer be contacted for assistance and advice in the specifying of architectural systems. Delete materials not required.

** NOTE TO SPECIFIER ** How to select your Ronstan Cable Tension System:
          Step 1: Select material type (stainless steel or carbon steel) for preferred aesthetic appearance and corrosion protection.
Step 2: Refer to specific system information selected from manufacturer's literature to find preferred material type and system.
Step 3: Match required loads to the appropriate published cable diameter system loads and select the cable terminations for connection details. In determining the appropriate cable/wire diameter size, consult with a structural engineer, as well as local design codes to apply the appropriate factory of safety to the manufacturer's published Ultimate Break Load information. Step 4: Calculate final tendon lengths allowing for tensioning with wire fittings 2/3 open (i.e. 1/3 of the thread length engaged). This will ensure optimum adjustment is available in both directions. The length of the cable should be measured from center pin to center pin, or center of eye to center of eye, etc. Step 5: Length of cable will determine terminations (i.e. one or two turnbuckles). Contact Ronstan to locate your nearest dealer, for further assistance and advice.
          ** NOTE TO SPECIFIER ** How to select your Ronstan Rod Tension System:
          Step 1: Select material type (stainless steel or carbon steel) for preferred aesthetic appearance and corrosion protection.
Step 2: Select the appropriate rod diameter and corresponding system referring to the published Yield and Ultimate Breaking Load from the manufacturer's literature. In determining the appropriate rod material size, consult with a structural engineer, as well as local design codes to apply the appropriate factory of safety to the manufacturer's published Yield and Ultimate Break Load information.
Step 3: Calculate final rod tendon lengths setting the end termination threads in the mid range position. (Note: Rod assemblies are all adjustable to provide tension.) This will ensure optimum adjustment is available in both directions. The length of the rods should be measured from center pin to center pin, or center of eye to center of eye, etc.
Step 4: Select material finish.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.2CABLE ASSEMBLIES - RAILING AND SPECIALIZED BALUSTRADING, STAINLESS STEEL
          ** NOTE TO SPECIFIER ** Select system type from the following examples. XX in the text refers to the underlined two-digit number for the cable diameter listed in the subparagraph. Cable systems generally need to be adjustable to provide tension. Contact manufacturer/fabricator for additional tendon and fitting combinations. System option can be determined by run length. The diameter of the cable and run of cable will generally determine the type and quantity of termination hardware. Contact manufacturer for specific run lengths and appropriate systems capable if not noted below. Tamper-resistant terminations help to prevent cable loosening and theft. Contact manufacturer for more details. Delete system and assembly not required.
** NOTE TO SPECIFIER ** To meet the typical code requirement to prevent a 4 inch (102 mm) sphere from passing through the assembly under load, space horizontal cables 3 inches (76 mm) on center. Cables shall be tensioned to 200 to 250 pounds with intermediate balustrades every 48 inches typical; families of hardware are designed for specific lengths. Contact manufacturer for more details.
** NOTE TO SPECIFIER ** The more wires and strands in cable, the more flex, stretch and less strength. Use 1 x 19 for architectural and structural applications and for balustrade. Where multiple bends are required, bends greater than 30 degrees or angles, revise text to use wires/strands to 7 x 7. Diameter of cable is determined by breaking load required for a given task. For Structural applications (non-balustrading) Project engineer should determine required breaking load. Cable manufacturer/fabricator should assist with sizing of cable. Generally, 1/8 inch up to 1/4 inch used for balustrade applications. Cable with 3/16 inch diameter is the industry standard for most cable infill applications. Delete diameter options not required.
          ** NOTE TO SPECIFIER ** Assembly part number is manufacturer's standard designation. The first set of "XX" refers to the cable construction type and the second set of "XX" refers to the underlined two-digit number for the cable diameter listed in the subparagraph. Suitable cable diameters are listed in the following paragraph.
 
          A.Infill Cable System for Balustrades and Railings:
          ** NOTE TO SPECIFIER ** Use for cable runs up to 40 feet in length. Delete if not required. Note that ABS-1A requires access to outside of end/termination posts.
          1.ABS1A-XX-XX: Swage terminals tensioned with tamper-resistant threaded terminal adjusters.
          ** NOTE TO SPECIFIER ** Delete all but one wire/strand type.
          a.Number of wires/strands: 19 = 1 X 19.
          b.Number of wires/strands: 77 = 7 X 7.
          ** NOTE TO SPECIFIER ** Delete all but one cable diameter.
          c.Cable Diameter: 04 = 1/8 inch wire.
          d.Cable Diameter: 05 = 5/32 inch wire.
          e.Cable Diameter: 06 = 3/16 inch wire.
          f.Cable Diameter: 08 = 1/4 inch wire.
          ** NOTE TO SPECIFIER ** Use for cable runs up to 20 feet in length. ABS-1B requires access to outside of end/termination posts. Delete if not required.
          2.ABS1B-XX-XX: Swage terminals tensioned with tamper-resistant threaded terminal adjuster on one end and swage stop on the other.
          ** NOTE TO SPECIFIER ** Delete all but one wire/strand type.
          a.Number of wires/strands: 19 = 1 X 19.
          b.Number of wires/strands: 77 = 7 X 7.
          ** NOTE TO SPECIFIER ** Delete all but one cable diameter.
          c.Cable Diameter: 04 = 1/8 inch wire.
          d.Cable Diameter: 05 = 5/32 inch wire.
          e.Cable Diameter: 06 = 3/16 inch wire.
          ** NOTE TO SPECIFIER ** Use for cable runs up to 50 feet in length. Delete if not required.
          3.ABS2A-XX-XX: Microloc turnbuckle body, with tamper-resistant clevis pins; Microloc swage terminal at each cable end.
          ** NOTE TO SPECIFIER ** Delete all but one wire/strand type.
          a.Number of wires/strands: 19 = 1 X 19.
          b.Number of wires/strands: 77 = 7 X 7.
          ** NOTE TO SPECIFIER ** Delete all but one cable diameter.
          c.Cable Diameter: 04 = 1/8 inch wire.
          d.Cable Diameter: 05 = 5/32 inch wire.
          e.Cable Diameter: 06 = 3/16 inch wire.
          f.Cable Diameter: 08 = 1/4 inch wire.
          ** NOTE TO SPECIFIER ** Use for cable runs up to 25 feet in length. Delete if not required.
          4.ABS2B-XX-XX: Microloc turnbuckle body, with tamper-resistant clevis pins; Microloc swage terminal on one end and Microloc Swage Fork on the other end.
          ** NOTE TO SPECIFIER ** Delete all but one wire/strand type.
          a.Number of wires/strands: 19 = 1 X 19.
          b.Number of wires/strands: 77 = 7 X 7.
          ** NOTE TO SPECIFIER ** Delete all but one cable diameter.
          c.Cable Diameter: 04 = 1/8 inch wire.
          d.Cable Diameter: 05 = 5/32 inch wire.
          ** NOTE TO SPECIFIER ** Use for cable runs up to 85 feet in length. Delete if not required.
          5.ABS3-XX-XX: Microloc tamper resistant coupler and tamper-resistant clevis pin mounted turnbuckle at each end.
          ** NOTE TO SPECIFIER ** Delete all but one wire/strand type.
          a.Number of wires/strands: 19 = 1 X 19.
          b.Number of wires/strands: 77 = 7 X 7.
          ** NOTE TO SPECIFIER ** Delete all but one cable diameter.
          c.Cable Diameter: 04 = 1/8 inch wire.
          d.Cable Diameter: 05 = 5/32 inch wire.
          e.Cable Diameter: 06 = 3/16 inch wire.
          ** NOTE TO SPECIFIER ** Swaged fittings are generally installed in a shop as they do not typically allow for cutting to size of tendon in field. In some cases, tendons may be cut to size in field. Shop production is typically more precise, most cost effective, and yields a more attractive looking cable system. Do not allow hand crimping or mechanical substitutes, which cannot be certified to perform to required structural loads. Coordinate with manufacturer for more information. Tensioners vary in functionality per system (longer lengths).
 
          B.Fittings:
          1.Cable: Swaged stainless steel.
          2.Tensioners: Stainless steel turnbuckles.
 
          C.Finish: Clean and descale rods and fittings.
          ** NOTE TO SPECIFIER ** Consult with manufacturer to determine proper hole sizing for desired cable diameter.
 
          D.Accessories: Provide nylon grommets, nylon bushings and nylon washers as necessary for separation of dissimilar metals in balustrading applications. Provide split nylon bushes to ease installation after cable is installed for wire sizes 1/8 inch, 5/32 inch and 3/16 inch.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.3CABLE ASSEMBLIES - ADJUSTABLE LENGTH - STRUCTURAL, STAINLESS STEEL
          ** NOTE TO SPECIFIER ** Two compact adjusters are required for each cable length (one on each end). Contact manufacturer/fabricator for additional tendon and fitting combinations. Delete systems and assemblies not used. For Structural applications (non-balustrading) project engineer should determine required breaking load to choose cable diameter. Structural engineer and cable manufacturer/fabricator will assist with sizing of cable once load requirement is determined.
 
          A.Compact Adjuster Structural Cable System:
          ** NOTE TO SPECIFIER ** Assembly part number is manufacturer's standard designation. XX refers to the underlined two-digit number for the cable diameter listed in the subparagraph. Suitable cable diameters are listed in the following paragraph.
          1.Assembly: ACS1-SS-XX Stainless steel compact adjuster cable system. Tension provided by rotating coupler at each end of the compact adjuster.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required.
          a.Cable Diameter: 05 = 5/32 inch wire, minimum cable break load 2,830 pounds.
          b.Cable Diameter: 06 = 3/16 inch wire, minimum cable break load 4,250 pounds.
          c.Cable Diameter: 08 = 1/4 inch wire, minimum cable break load 7,584 pounds.
          d.Cable Diameter: 10 = 5/16 inch wire, minimum cable break load 10,220 pounds.
          e.Cable Diameter: 12 = 3/8 inch wire, minimum cable break load 14,430 pounds.
          f.Cable Diameter: 16 = 1/2 inch wire, minimum cable break load 26,670 pounds.
          g.Cable Diameter: 20 = 5/8 inch wire, minimum cable break load 40,910 pounds.
          h.Cable Diameter: 24 = 3/4 inch wire, minimum cable break load 47,660 pounds.
          i.Cable Diameter: 28 = 7/8 inch wire, minimum cable break load 64,070 pounds.
          2.Number of wires/strands: 1 X 19.
          3.Fork and Pins: Strain hardened Grade 316 stainless steel.
          4.Design: Telescoping design for compact appearance.
          5.Threads: Fully concealed threads, adjustable.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye. For higher structural breaking loads and large diameter wire size requirements please contact cable manufacturer.
          6.Length: __________.
 
          B.Fittings:
          ** NOTE TO SPECIFIER ** Swaged fittings are generally installed in a shop as they do not typically allow for cutting to size of tendon in field. Shop production is typically more precise, most cost effective, and yields a more attractive looking cable system. Do not allow hand crimping or mechanical substitutes to perform to required structural loads. Coordinate with manufacturer for more information.
          1.Cable: Swaged stainless steel.
          2.Tensioners: Stainless steel turnbuckles.
 
          C.Finish: Clean and descale rods and fittings.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.4CABLE ASSEMBLIES - ADJUSTABLE LENGTH - STRUCTURAL
          ** NOTE TO SPECIFIER ** Select system type from the following examples. Cable systems generally need to be adjustable to provide tension. Select Type 1 turnbuckle for wire rope diameters of 1/8 inch to 3/8 inch and Type 2 turnbuckle for diameters of 7/16 inch to 1 inch. Select single turnbuckle for lengths under 45 feet and two turnbuckles for lengths over 45 feet. Contact manufacturer/fabricator for additional tendon and fitting combinations. For Structural applications (non-balustrading) project engineer should determine required breaking load to choose cable diameter. Cable manufacturer/fabricator will assist with sizing of cable once load requirement is determined. Do not allow hand crimping or mechanical substitutes to perform to required structural loads. Coordinate with manufacturer for more information. Delete systems and assemblies not used.
 
          A.Adjustable Length Cable System
          ** NOTE TO SPECIFIER ** Delete if this type of assembly is not required. XX refers to the underlined two-digit number for the cable diameter listed in the subparagraph.
          1.Assembly ACS2-SS-XX Type 1: Stainless steel toggle/swage turnbuckle and swage toggle. Turnbuckles shall provide adjustment from one point and shall be (Type 1) style and offer articulating coupler for easy installation and to reduce stress and prolong the life of wire used. Swage toggles shall have same toggle ends as turnbuckles.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable.. Delete diameters not required. For higher structural breaking loads and larger diameter wire size requirements please contact cable manufacturer.
          a.Cable Diameter: 04 = 1/8 inch wire, minimum cable break load 1,580 pounds.
          b.Cable Diameter: 05 = 5/32 inch wire, minimum cable break load 2,830 pounds.
          c.Cable Diameter: 06 = 3/16 inch wire, minimum cable break load 4,250 pounds.
          d.Cable Diameter: 08 = 1/4 inch wire, minimum cable break load 7,580 pounds.
          e.Cable Diameter: 10 = 5/16 inch wire, minimum cable break load 10,220 pounds.
          f.Cable Diameter: 12 = 3/8 inch wire, minimum cable break load 14,430 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          g.Length: __________.
          ** NOTE TO SPECIFIER ** Additional Turnbuckle may be added for longer runs. Contact manufacturer for specific capabilities of product per wire diameter.
** NOTE TO SPECIFIER ** Delete if this type of assembly is not required. XX refers to the underlined two-digit number for the cable diameter listed in the subparagraph.
          2.Assembly ACS2-SS-XX Type 2: Stainless steel toggle/swage turnbuckle and swage toggle. Turnbuckles shall provide adjustment of one point with (Type 2) turnbuckles. Swage toggles shall have same toggle ends as turnbuckles.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required. For higher structural breaking loads and larger diameter wire size requirements please contact cable manufacturer.
          a.Cable Diameter: 14 = 7/16 inch wire, minimum cable break load 19,330 pounds.
          b.Cable Diameter: 16 = 1/2 inch wire, minimum cable break load 26,670 pounds.
          c.Cable Diameter: 20 = 5/8 inch wire, minimum cable break load 41,910 pounds.
          d.Cable Diameter: 24 = 3/4 inch wire, minimum cable break load 47,660 pounds.
          e.Cable Diameter: 28 = 7/8 inch wire, minimum cable break load 64,070 pounds.
          f.Cable Diameter: 32 = 1 inch wire, minimum cable break load 89,470 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          g.Length: __________.
          ** NOTE TO SPECIFIER ** Delete if this type of assembly is not required. XX refers to the underlined three-digit number for the cable diameter listed in the subparagraph.
          3.Assembly ACS2-SSM-XX Type 3: Stainless steel fork/swage turnbuckle and fork/clevis. Provide as complete cable assemblies.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required.
          a.Cable Diameter: 286 = 28.6 mm wire, minimum cable break load 129,870 pounds.
          b.Cable Diameter: 321 = 32.1 mm wire, minimum cable break load 164,020 pounds.
          c.Cable Diameter: 366 = 36.6 mm wire, minimum cable break load 212,330 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          d.Length: __________.
          ** NOTE TO SPECIFIER ** Delete if not required. XX refers to the underlined two or three-digit number for the cable diameter listed in the subparagraph.
          4.Assembly ACS2-GSM-XX Type 3: Carbon steel fork/swage turnbuckle and fork/clevis. Provide as complete cable assemblies.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required. For higher structural breaking loads and larger diameter wire size requirements please contact cable manufacturer.
          a.Cable Diameter: 81 = 8.1 mm wire, minimum cable break load 13,260 pounds.
          b.Cable Diameter: 101 = 10.1 mm wire, minimum cable break load 20,900 pounds.
          c.Cable Diameter: 122 = 12.2 mm wire, minimum cable break load 30,120 pounds.
          d.Cable Diameter: 141 = 14.1 mm wire, minimum cable break load 40,690 pounds.
          e.Cable Diameter: 170 = 17.0 mm wire, minimum cable break load 58,450 pounds.
          f.Cable Diameter: 201 = 20.1 mm wire, minimum cable break load 82,500 pounds.
          g.Cable Diameter: 244 = 24.4 mm wire, minimum cable break load 120,720 pounds.
          h.Cable Diameter: 283 = 28.3 mm wire, minimum cable break load 162,310 pounds.
          i.Cable Diameter: 313 = 31.3 mm wire, minimum cable break load 198,730 pounds.
          j.Cable Diameter: 363 = 36.3 mm wire, minimum cable break load 267,290 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (ie. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          k.Length: __________.
          ** NOTE TO SPECIFIER ** Delete if this type of assembly is not required. XX refers to the underlined two or three-digit number for the cable diameter listed in the subparagraph.
          5.Assembly ACS3-SS-XX: Stainless steel cable Assembly, Swage Stud to Swage Stud.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required. For higher structural breaking loads and larger diameter wire size requirements please contact cable manufacturer.
          a.Cable Diameter: 04 = 1/8 inch wire, minimum cable break load 1,587 pounds.
          b.Cable Diameter: 05 = 5/32 inch wire, minimum cable break load 2,830 pounds.
          c.Cable Diameter: 06 = 3/16 inch wire, minimum cable break load 4,250 pounds.
          d.Cable Diameter: 08 = 1/4 inch wire, minimum cable break load 7,800 pounds.
          e.Cable Diameter: 10 = 5/16 inch wire, minimum cable break load 10,220 pounds.
          f.Cable Diameter: 12 = 3/8 inch wire, minimum cable break load 14,430 pounds.
          g.Cable Diameter: 14 = 7/16 inch wire, minimum cable break load 19,330 pounds.
          h.Cable Diameter: 16 = 1/2 inch wire, minimum cable break load 26,670 pounds.
          i.Cable Diameter: 20 = 5/8 inch wire, minimum cable break load 40,910 pounds.
          j.Cable Diameter: 24 = 3/4 inch wire, minimum cable break load 47,660 pounds.
          k.Cable Diameter: 28 = 7/8 inch wire, minimum cable break load 64,070 pounds.
          l.Cable Diameter: 32 = 1 inch wire, minimum cable break load 89,470 pounds.
          m.Cable Diameter: M286 = 28.6 mm wire, minimum cable break load 129,870 pounds.
          n.Cable Diameter: M321 = 32.1 mm wire, minimum cable break load 164,020 pounds.
          o.Cable Diameter: M366 = 36.6 mm wire, minimum cable break load 212,330 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from end of stud to end of stud, allowing for enough thread to allow for tensioning nuts. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          p.Length: __________.
          ** NOTE TO SPECIFIER ** Delete if this type of assembly is not required. XX refers to the underlined two or three-digit number for the cable diameter listed in the subparagraph.
          6.Assembly ACS3-GSM-XX: Carbon steel cable assembly, swage stud to swage stud, Galfan coated.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Structural engineer and cable manufacturer/fabricator should assist with sizing of cable. Delete diameters not required. For higher structural breaking loads and larger diameter wire size requirements, please contact cable manufacturer.
          a.Cable Diameter: 81 = 8.1 mm wire, minimum cable break load 13,263 pounds.
          b.Cable Diameter: 101 = 10.1 mm wire, minimum cable break load 20,907 pounds.
          c.Cable Diameter: 122 = 12.2 mm wire, minimum cable break load 30,124 pounds.
          d.Cable Diameter: 141 = 14.1 mm wire, minimum cable break load 40,690 pounds.
          e.Cable Diameter: 170 = 17.0 mm wire, minimum cable break load 58,450 pounds.
          f.Cable Diameter: 201 = 20.1 mm wire, minimum cable break load 82,504 pounds.
          g.Cable Diameter: 244 = 24.4 mm wire, minimum cable break load 120,722 pounds.
          h.Cable Diameter: 283 = 28.3 mm wire, minimum cable break load 162,312 pounds.
          i.Cable Diameter: 313 = 31.3 mm wire, minimum cable break load 198,731 pounds.
          j.Cable Diameter: 363 = 36.3 mm wire, minimum cable break load 267,297 pounds.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (i.e. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from end of stud to end of stud, allowing for enough thread to allow for tensioning nuts. Structural engineer should calculate design loads and determine appropriate fittings with manufacturer.
          k.Length: __________.
          ** NOTE TO SPECIFIER ** Swaged fittings are generally installed in a shop as they do not typically allow for cutting to size of tendon in field. Shop production is typically more precise, most cost effective, and yields a more attractive looking cable system. Do not allow hand crimping or mechanical substitutes to perform to required structural loads. Coordinate with manufacturer for more information. Tamper resistant feature is important for long-term code compliance and is unique to Ronstan. Crimping is not equivalent to swaging in strength or appearance.
 
          B.Fittings: Cable, swaged stainless steel. Crimping is not acceptable.
 
          C.Finish: Clean and descale rods and fittings.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.5TENSION ROD SYSTEMS - ADJUSTABLE LENGTH - STRUCTURAL, STAINLESS STEEL
 
          A.High Strength Stainless Steel Adjustable Length Rod System:
          ** NOTE TO SPECIFIER ** XX refers to the underlined two-digit number for the Rod diameter listed in the subparagraph.
          1.Assembly: ARS1-SS-XX 316 Stainless Steel Compact Adjuster Rod System. Tension provided by rotating coupler at each end of the compact adjuster.
          ** NOTE TO SPECIFIER ** Diameter of rod material is determined by yield and breaking load required for a given task. Project engineer should determine required breaking load and applicable safety factors. Manufacturer/fabricator should assist with sizing of rod material. Delete rod diameters not required. Larger rod diameters and strengths are available; contact manufacturer for more information.
          a.Diameter: 04 = 1/4 inch, Minimum Yield Load 3,596 lbs. Ultimate Break Load 4,585 lbs.
          b.Diameter: 05 = 5/16 inch, Minimum Yield Load 5,844 lbs. Ultimate Break Load 7,328 lbs.
          c.Diameter: 06 = 3/8 inch, Minimum Yield Load 8,766 lbs. Ultimate Break Load 11,036 lbs.
          d.Diameter: 08 = 1/2 inch, Minimum Yield Load 16,183 lbs. Ultimate Break Load 20,094 lbs.
          e.Diameter: 10 = 5/8 inch, Minimum Yield Load 25,849 lbs. Ultimate Break Load 32,165 lbs.
          f.Diameter: 12 = 3/4 inch, Minimum Yield Load 37,537 lbs. Ultimate Break Load 46,752 lbs.
          g.Diameter: 14 = 7/8 inch, Minimum Yield Load 40,908 lbs. Ultimate Break Load 59,115 lbs.
          h.Diameter: 16 = 1 inch, Minimum Yield Load 53,271 lbs. Ultimate Break Load 76,872 lbs.
          i.Diameter: 20 = 1-1/4 inch, Minimum Yield Load 70,000 lbs. Ultimate Break Load 113,000 lbs.
          ** NOTE TO SPECIFIER ** Closed rod joiner is recommended for rod pin-to-pin lengths in excess of 10 feet 6 inches. Joiner does not provide additional adjustment. A turnbuckle body may be provided for additional adjustment. Contact manufacturer for more information. Use for rod 'pin-to-pin' lengths 20 feet and longer.
          j.Strain hardened Grade 316 stainless steel fork and pins.
          k.Fully adjustable clevis termination, no turnbuckle required.
          l.Telescoping design for compact appearance.
          m.Fully concealed threads, adjustable.
          ** NOTE TO SPECIFIER ** Delete finish not required.
          n.Finish: #7 mirror.
          o.Finish: #4 satin.
          ** NOTE TO SPECIFIER ** Delete if not required.
          ** NOTE TO SPECIFIER ** XX refers to the underlined two or three-digit number for the Rod diameter listed in the subparagraph.
          2.Assembly: ARS2-SSM-XX: S460 Stainless steel threaded rod with spanner flats and threaded clevis ends. Achieve tension by using spanner flats to rotate bar. Provide with aesthetic conical lock nuts and flush double-headed pins. Provide rolled threads; cut threads are not acceptable.
          ** NOTE TO SPECIFIER ** Diameter of rod is determined by breaking load required for a given task. Project engineer should determine required breaking load. Manufacturer/source should assist with sizing of rod. Delete diameters not required.
          a.Rod Diameter: 30 = 28 mm, Minimum Yield Load 55,968 lbs. Ultimate Break Load 74,174 lbs.
          b.Rod Diameter: 36 = 34 mm, Minimum Yield Load 81,817 lbs. Ultimate Break Load 108,564 lbs.
          c.Rod Diameter: 42 = 39 mm, Minimum Yield Load 112,610 lbs. Ultimate Break Load 149,472 lbs.
          d.Rod Diameter: 48 = 45 mm, Minimum Yield Load 148,349 lbs. Ultimate Break Load 196,674 lbs.
          e.Rod Diameter: 56 = 52 mm, Minimum Yield Load 204,991 lbs. Ultimate Break Load 271,748 lbs.
          f.Rod Diameter: 64 = 60 mm, Minimum Yield Load 270,624 lbs. Ultimate Break Load 358,734 lbs.
          g.Rod Diameter: 76 = 72 mm, Minimum Yield Load 394,697 lbs. Ultimate Break Load 523,491 lbs.
          h.Rod Diameter: 85 = 82 mm, Minimum Yield Load 503,261 lbs. Ultimate Break Load 667,344 lbs.
          i.Rod Diameter: 90 = 87 mm, Minimum Yield Load 569,344 lbs. Ultimate Break Load 754,780 lbs.
          j.Rod Diameter: 100 = 97 mm, Minimum Yield Load 712,972 lbs. Ultimate Break Load 945,385 lbs.
          ** NOTE TO SPECIFIER ** Closed rod joiner is required for rod pin-to-pin lengths in excess of 19 feet 8 inches (6 m). Joiner does not provide additional adjustment. A turnbuckle body may be provided for additional adjustment. Contact manufacturer for more information. Use for rod 'pin-to-pin' lengths 20 feet and longer.
          k.Tensioners: S460 Stainless steel turnbuckles.
          l.Finish: Clean and descale rods and fittings.
          ** NOTE TO SPECIFIER ** Delete if this type of system is not required. XX refers to the underlined two-digit number for the cable diameter listed in the subparagraph.
          3.ARS3-SS-XX: 316 Stainless steel threaded rod with spanner flats and threaded fork (clevis) ends. Achieve tension by using spanner flats to rotate bar. Provide with aesthetic conical lock nuts and flush double-headed pins.
          ** NOTE TO SPECIFIER ** Diameter of rod is determined by breaking load required for a given task. Project engineer should determine required breaking load. Manufacturer/source should assist with sizing of rod. Delete diameters not required.
          a.Rod Diameter: 03 = 3/16 inch, Minimum Yield Load 1009 lbs. Ultimate Break Load 1,995 lbs.
          b.Rod Diameter: 04 = 1/4 inch, Minimum Yield Load 1,835 lbs, Ultimate Break Load 3,670 lbs.
          c.Rod Diameter: 05 = 5/16 inch, Minimum Yield Load 2,982 lbs, Ultimate Break Load 5,963 lbs.
          d.Rod Diameter: 06 = 3/8 inch, Minimum Yield Load 3,670 lbs, Ultimate Break Load 7,569 lbs.
          e.Rod Diameter: 08 = 1/2 inch, Minimum Yield Load 6,193 lbs, Ultimate Break Load 12,156 lbs.
          f.Rod Diameter: 10 = 5/8 inch, Minimum Yield Load 9,633 lbs, Ultimate Break Load 19,495 lbs.
          g.Rod Diameter: 12 = 3/4 inch, Minimum Yield Load 14,220 lbs, Ultimate Break Load 28,440 lbs.
          h.Rod Diameter: 14 = 7/8 inch, Minimum Yield Load 19,495 lbs, Ultimate Break Load 38,761 lbs.
          i.Rod Diameter: 16 = 1 inch, Minimum Yield Load 25,229 lbs, Ultimate Break Load 50,459 lbs.
          j.Rod Diameter: 20 = 1-1/4 inch, Minimum Yield Load 40,826 lbs, Ultimate Break Load 81,651 lbs.
          k.Grade 316 stainless steel fork and pins.
          l.Fully adjustable clevis, no turnbuckle required.
          ** NOTE TO SPECIFIER ** Closed rod joiner is recommended for rod pin-to-pin lengths in excess of 10 feet 6 inches. Joiner does not provide additional adjustment. A turnbuckle body may be provided for additional adjustment. Contact manufacturer for more information. Use for rod 'pin-to-pin' lengths 20 feet and longer.
          ** NOTE TO SPECIFIER ** Delete finish not required.
          m.Finish: #7 mirror.
          n.Finish: #4 satin.
          ** NOTE TO SPECIFIER ** Delete if not required. XX refers to the underlined two or three-digit number for the cable diameter listed in the subparagraph.
          4.ARS4-CSM-XX: Carbon steel threaded rod with spanner flats and threaded fork (clevis) ends. Achieve tension by using spanner flats to rotate bar. Provide with aesthetic conical lock nuts and flush double-headed pins.
          a.Material Type: Carbon Steel 520 Bar.
          ** NOTE TO SPECIFIER ** Diameter of rod is determined by breaking load required for a given task. Project engineer should determine required breaking load. Manufacturer/source should assist with sizing of rod.. Delete diameters not required.
          b.Rod Diameter: 10 = 10 mm, Minimum Yield Load 6,294 lbs, Ultimate Break Load 7,867 lbs.
          c.Rod Diameter: 12 = 11 mm, Minimum Yield Load 9,216 lbs, Ultimate Break Load 11,688 lbs.
          d.Rod Diameter: 16 = 15 mm, Minimum Yield Load 17,307 lbs, Ultimate Break Load 22,028 lbs.
          e.Rod Diameter: 20 = 19 mm, Minimum Yield Load 27,422 lbs, Ultimate Break Load 34,839 lbs.
          f.Rod Diameter: 24 = 22 mm, Minimum Yield Load 39,560 lbs, Ultimate Break Load 50,124 lbs.
          g.Rod Diameter: 30 = 28 mm, Minimum Yield Load 63,835 lbs, Ultimate Break Load 80,917 lbs.
          h.Rod Diameter: 36 = 34 mm, Minimum Yield Load 92,381 lbs, Ultimate Break Load 117,330 lbs.
          i.Rod Diameter: 42 = 39 mm, Minimum Yield Load 127,220 lbs, Ultimate Break Load 161,610 lbs.
          j.Rod Diameter: 48 = 45 mm, Minimum Yield Load 167,679 lbs, Ultimate Break Load 212,633 lbs.
          k.Rod Diameter: 56 = 52 mm, Minimum Yield Load 231,514 lbs, Ultimate Break Load 294,000 lbs.
          l.Rod Diameter: 64 = 60 mm, Minimum Yield Load 305,688 lbs, Ultimate Break Load 388,179 lbs.
          m.Rod Diameter: 76 = 72 mm, Minimum Yield Load 446,170 lbs, Ultimate Break Load 566,422 lbs.
          n.Rod Diameter: 85 = 82 mm, Minimum Yield Load 568,894 lbs, Ultimate Break Load 721,963 lbs.
          o.Rod Diameter: 90 = 87 mm, Minimum Yield Load 643,294 lbs, Ultimate Break Load 816,592 lbs.
          p.Rod Diameter: 100 = 97 mm, Minimum Yield Load 805,803 lbs, Ultimate Break Load 1,022,931 lbs.
          ** NOTE TO SPECIFIER ** Closed rod joiner is required for rod system pin-to-pin lengths in excess of 19 feet 8 inches (6 m). Joiner does not provide additional adjustment A turnbuckle body may be provided for additional adjustment. Contact manufacturer for more information.
          q.Grade Carbon Steel 520 steel fork and pins.
          r.Fully adjustable clevis, no turnbuckle required.
          s.Finish, Carbon Steel:
          ** NOTE TO SPECIFIER ** Delete finish not required.
          1)Raw.
          2)Galvanized.
          ** NOTE TO SPECIFIER ** Delete if not required. XX refers to the underlined two or three-digit number for the cable diameter listed in the subparagraph.
          5.ARS5-CSM-XX: Carbon steel threaded rod with spanner flats and threaded fork (clevis) ends. Achieve tension by using spanner flats to rotate bar. Provide with aesthetic conical lock nuts and flush double-headed pins.
          a.Material Type: Carbon Steel 460 Bar.
          ** NOTE TO SPECIFIER ** Diameter of rod is determined by breaking load required for a given task. Project engineer should determine required breaking load. Manufacturer/source should assist with sizing of rod.. Delete diameters not required.
          b.Rod Diameter: 10 = 10 mm, Minimum Yield Load 5,619 lbs, Ultimate Break Load 7,417 lbs.
          c.Rod Diameter: 12 = 11 mm, Minimum Yield Load 8,092 lbs, Ultimate Break Load 10,789 lbs.
          d.Rod Diameter: 16 = 15 mm, Minimum Yield Load 15,509 lbs, Ultimate Break Load 20,454 lbs.
          e.Rod Diameter: 20 = 19 mm, Minimum Yield Load 24,275 lbs, Ultimate Break Load 32,142 lbs.
          f.Rod Diameter: 24 = 22 mm, Minimum Yield Load 35,064 lbs, Ultimate Break Load 46,528 lbs.
          g.Rod Diameter: 30 = 28 mm, Minimum Yield Load 55,968 lbs, Ultimate Break Load 74,174 lbs.
          h.Rod Diameter: 36 = 34 mm, Minimum Yield Load 81,817 lbs, Ultimate Break Load 108,564 lbs.
          i.Rod Diameter: 42 = 39 mm, Minimum Yield Load 112,610 lbs, Ultimate Break Load 149,472 lbs.
          j.Rod Diameter: 48 = 45 mm, Minimum Yield Load 148,349 lbs, Ultimate Break Load 196,674 lbs.
          k.Rod Diameter: 56 = 52 mm, Minimum Yield Load 204,991 lbs, Ultimate Break Load 271,748 lbs.
          l.Rod Diameter: 64 = 60 mm, Minimum Yield Load 270,624 lbs, Ultimate Break Load 358,734 lbs.
          m.Rod Diameter: 76 = 72 mm, Minimum Yield Load 394,697 lbs, Ultimate Break Load 523,491 lbs.
          n.Rod Diameter: 85 = 82 mm, Minimum Yield Load 503,261 lbs, Ultimate Break Load 667,334 lbs.
          o.Rod Diameter: 90 = 87 mm, Minimum Yield Load 569,344 lbs, Ultimate Break Load 754,780 lbs.
          p.Rod Diameter: 100 = 97 mm, Minimum Yield Load 721,972 lbs, Ultimate Break Load 945,385 lbs.
          ** NOTE TO SPECIFIER ** Closed rod joiner is required for rod system pin-to-pin lengths in excess of 19 feet 8 inches (6 m). Joiner does not provide additional adjustment. A turnbuckle body may be provided for additional adjustment. Contact manufacturer for more information.
          q.Grade Carbon Steel 460 steel fork and pins.
          r.Fully adjustable clevis, no turnbuckle required.
          s.Finish, Carbon Steel:
          ** NOTE TO SPECIFIER ** Delete finish not required.
          1)Raw.
          2)Galvanized.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.6ARTICULATING THREADED TOGGLES FOR FABRIC STRUCTURE DESIGN
          ** NOTE TO SPECIFIER ** Select system type from the following examples. Threaded toggle systems generally need to be adjustable to provide tension. Contact manufacturer/fabricator for additional tendon and fitting combinations. Contact manufacturer for specific product capabilities per wire diameter.
 
          A.Threaded 316 Stainless Steel Toggle:
          Thread diameter of the threaded toggle is determined by breaking load required for a given task. Project engineer should determine required breaking load. Measure tendon length from center of clevis pin to end of threaded portion. Set position according to 2/3 of overall thread length noted above. Calculate final thread lengths allowing for tensioning with fittings 2/3 open (ie. 1/3 of thread length engaged with nut and washer attached). Delete diameter not required.
          1.RF1504-0404 Thread Toggle-RH UNF Thread System 1: 1/4 inch UNF RH Thread.
          2.RF1504-0505 Thread Toggle-RH UNF Thread System 2: 5/16 inch UNF RH Thread.
          3.RF1504-0606 Thread Toggle-RH UNF Thread System 3: 3/8 inch UNF RH Thread.
          4.RF1504-0808 Thread Toggle-RH UNF Thread System 4: 1/2 inch UNF RH Thread.
          5.RF1504-1010A Thread Toggle-RH UNF Thread System 5: 5/8 inch UNF RH Thread.
          6.RF1504-1212A Thread Toggle-RH UNF Thread System 6: 3/4 inch UNF RH Thread.
          7.RF1504-1414A Thread Toggle-RH UNF Thread System 7: 7/8 inch UNF RH Thread.
          8.RF1504-1616A Thread Toggle-RH UNF Thread System 8: 1 inches UNF RH Thread.
          9.RF1504-2020A Thread Toggle-RH UNF Thread System 9: 1-1/4 inch UNF RH Thread.
          ** NOTE TO SPECIFIER ** Threaded toggle fittings are generally installed in field.
 
          B.Tensioners: Stainless steel turnbuckles.
 
          C.Accessories:
          ** NOTE TO SPECIFIER ** Chromed Bronze nuts reduce galling at higher tensions and are preferred. Delete nuts not required.
          1.Provide stainless steel washers and stainless steel nuts.
          2.Provide stainless steel washers and chromed bronze nuts.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          2.7JAW-JAW CLOSED BODY TURNBUCKLES FOR TENSIONING 1/8 INCH TO 1 INCH WIRE
          ** NOTE TO SPECIFIER ** Adjustable Length Turnbuckle System: Thread diameter of the threaded toggle is determined by breaking load required for a given task. Project engineer should determine required breaking load. Measure tendon length from center of clevis pin to end of threaded portion. Set position according to 2/3 of overall thread length noted above. Calculate final thread lengths allowing for tensioning with fittings 2/3 open (ie. 1/3 of thread length engaged with nut and washer attached). Delete diameter not required.
 
          A.Adjustable Length Turnbuckle System:
          ** NOTE TO SPECIFIER ** Delete turnbuckle not required.
          1.RF1582, Jaw-Jaw Closed Body SS Turnbuckle, Type 1, 1/4 inch UNF Thread.
          2.RF1583, Jaw-Jaw Closed Body SS Turnbuckle, Type 1, 5/16 inch UNF Thread.
          3.RF1584, Jaw-Jaw Closed Body SS Turnbuckle, Type 1, 3/8 inch UNF Thread.
          4.RF1586, Jaw-Jaw Closed Body SS Turnbuckle, Type 1, 1/2 inch UNF Thread.
          5.RF1588, Jaw-Jaw Closed Body SS Turnbuckle, Type 1, 5/8 inch UNF Thread.
          6.RF1593, Jaw-Jaw Closed Body SS Turnbuckle, Type 2, 3/4 inch UNF Thread.
          7.RF1594, Jaw-Jaw Closed Body SS Turnbuckle, Type 2, 7/8 inch UNF Thread.
          8.RF1595, Jaw-Jaw Closed Body SS Turnbuckle, Type 2, 1 inch UNF Thread.
          9.RF1596, Jaw-Jaw Closed Body SS Turnbuckle, Type 2, 1-1/4 inches UNF Thread.
          10.RF1597, Jaw-Jaw Closed Body SS Turnbuckle, Type 2, 1-3/8 inches UNF Thread.
 
          B.Cable:
          ** NOTE TO SPECIFIER ** The more wires and strands in cable, the more flex, stretch and less strength. Use 7 x 19 for architectural and structural applications for the above turnbuckle style. Delete cable not required.
          1.Number of wires/strands: 7 X 19.
          ** NOTE TO SPECIFIER ** Diameter of cable is determined by breaking load required for a given task. Project engineer should determine required breaking load. Cable manufacturer/fabricator should assist with sizing of cable. Delete diameter not required.
          2.Diameter: 1/8 inch (3 mm).
          3.Diameter: 1 inch (26 mm).
          4.Diameter: __________.
          ** NOTE TO SPECIFIER ** Calculate final tendon lengths allowing for tensioning with fittings 2/3 open (ie. 1/3 of thread length engaged). Provide optimum adjustment in both directions. Measure tendon length from center of pin to center of pin, or center of eye to center of eye
          5.Length: __________.
 
          C.Fittings: Tensioners: Stainless steel turnbuckles.
 
          D.Finish: Clean and descale rods and fittings.
 
          2.8FABRICATION
 
          A.Fabricate systems in accordance with approved shop drawings.
 
          B.Shop assembly: Preassemble items in shop to greatest extent practicable to minimize assembly at project site. Disassemble units only to extent necessary for shipping and handling limitations. Mark units for reassembly.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Inserts and anchorages: Furnish inserts and anchoring devices which must be set in concrete for installation of work.
 
          B.Coordinate setting drawings, diagrams, templates, instructions and directions for installation of anchorages, such as concrete inserts, anchor bolts and miscellaneous items having integral anchors, which are to be embedded in concrete construction or welded to metalwork during fabrication.
 
          C.Layout: Set out wire runs in equal and symmetrical configuration in accordance with code requirements.
 
          3.3INSTALLATION
 
          A.Install and tension in accordance with manufacturer's instructions. Install in accordance with approved submittals.
 
          B.Fastening to in-place construction: Provide anchorage devices and fittings to secure to in-place construction; including threaded fittings for concrete inserts, toggle bolts and through-bolts. Separate dissimilar materials with bushings, grommets or washers to prevent electrolytic corrosion.
 
          C.Cutting, fitting and placement: Perform cutting, drilling and fitting to install work. Set work in location, alignment and elevation, plumb and level, true and free of rack, measured from established lines and levels.
 
          3.4PROTECTION
 
          A.Protect system from damage until Date of Substantial Completion.
 
          B.Touch-up, repair or replace damaged products before Substantial Completion.
 
          C.Replace damaged components including cables with kinks and sags.
 
         
END OF SECTION