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SECTION 06067
THERMALLY FUSED LAMINATE
 
 
Copyright 2012 - 2016 ARCAT, Inc. - All rights reserved
** NOTE TO SPECIFIER ** KML Corp.; thermally fused laminate.
.
This section is based on the products of KML Corp., which is located at:
1616 E. Saint Paul Ave.
Tacoma, WA 98421
Toll Free Tel: 888-358-5075
Email: request info (info@kmlcorp.com)
Web: www.kmldesignerfinishes.com
[ Click Here ] for additional information.
KML has grown from a single laminating press that produced about 600 panels a day to currently running two state-of-the-art manufacturing facilities in Tacoma, WA and Stockton, CA, producing more than 4,000 panels daily. Despite its growth, KML still services customers with smaller runs of any number of the 800 patterns and textures available to them. Matching edge banding, slot wall, high pressure laminate and bonded panels are available. KML Corp. also offers machined component parts.
KML is proud to be certified in accordance to the standards of the Forest Stewardship Council (FSC) for our vigilant use of natural resources and our commitment to preserving a healthy environment. We realize that our earth's natural resources are limited, therefore KML is committed to manufacturing responsibly by using 100% pre-consumer recycled wood fiber. We stock core that has no added urea formaldehyde resins, and many of our products contribute to LEED credits. GREENGUARD certified overlays available upon request.
 
PART 1 GENERAL
 
1.1
SECTION INCLUDES
 
** NOTE TO SPECIFIER ** Delete, add items below not required for project.
 
A.
Thermally fused laminate for the following applications:
1.
Fixtures and displays.
2.
Kitchen cabinetry.
3.
Wall panels.
4.
Bathroom cabinetry.
5.
Closet system components.
6.
Garage system components.
7.
School furniture.
8.
Hotel furniture.
9.
Office furniture.
10.
Shelving and component parts.
1.2
RELATED SECTIONS
 
** NOTE TO SPECIFIER ** Delete sections below not relevant to this project; add others as required.
 
A.
Section 06100 - Rough Carpentry.
B.
Section 06200 - Finish Carpentry.
C.
Section 09260 - Gypsum Board.
1.3
SUBMITTALS
A.
Submit under provisions of Section 01300 - Administrative Requirements.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Storage and handling requirements and recommendations.
3.
Installation methods.
 
** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
C.
Selection Samples: For each finish product specified, two complete sets of color charts representing manufacturer's full range of available finish options.
D.
Verification Samples: For each finish product specified, two sample chips representing actual product finish options.
1.4
QUALITY ASSURANCE
A.
Single Source Requirements: To the greatest extent possible provide products specified in this section by a single manufacturer.
B.
Thermally-Fused Laminate, Definition: Melamine-saturated paper laid directly onto the core and heated to literally fuse it onto the core, creating a uni-layer surface.
 
** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
C.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
1.
Finish areas designated by Architect.
2.
Do not proceed with remaining work until workmanship is approved by Architect.
3.
Remodel mock-up area as required to produce acceptable work.
1.5
DELIVERY, STORAGE AND HANDLING
A.
Deliver, store and handle materials and products in strict compliance with manufacturer's instructions and recommendations and industry standards.
B.
Store materials within recommended limits for temperature and humidity recommended by manufacturer. Protect from damage.
C.
Store products in manufacturer's labeled packaging until ready for installation.
1.6
PROJECT CONDITIONS
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
1.7
SEQUENCING AND SCHEDULING
A.
Conference: Convene a pre-installation conference to establish procedures to maintain optimum working conditions and to coordinate this work with related and adjacent work.
PART 2 PRODUCTS
 
2.1
MANUFACTURERS
A.
Acceptable Manufacturer: KML Corp., which is located at: 1616 E. Saint Paul Ave.; Tacoma, WA 98421; Toll Free Tel: 888-358-5075; Email: request info (info@kmlcorp.com); Web: www.kmldesignerfinishes.com
 
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of Section 01600 - Product Requirements.
2.2
THERMALLY FUSED LAMINATES
A.
Thermally Fused Laminates: KML Design as manufactured by Kustom Material Laminators, Inc.
 
** NOTE TO SPECIFIER ** KML can thermally fuse all Arborite, Arclin, Formica, Tafisa, Uniboard and Wilsonart designs, woodgrains and patterns; minimums may apply. Any texture can be applied to any pattern; minimums may apply. Be sure to specify BOTH texture and pattern for face and back if applicable. Delete textures not required.
 
1.
KML Texture Finish:
a.
Texture for Face: As indicated on Drawings.
b.
Texture for Face: As follows:
1)
Texture: Allusion Finish.
2)
Texture: Bistro Finish.
3)
Texture: Classic Finish.
4)
Texture: Crystal Finish.
5)
Texture: Diamond Finish.
6)
Texture: Edgewood Finish.
7)
Texture: Linen Finish.
8)
Texture: Satin Finish.
9)
Texture: Smooth Finish.
c.
Texture for Back: As indicated on Drawings.
d.
Texture for Back: As follows:
1)
Texture: Allusion Finish.
2)
Texture: Bistro Finish.
3)
Texture: Classic Finish.
4)
Texture: Crystal Finish.
5)
Texture: Diamond Finish.
6)
Texture: Edgewood Finish.
7)
Texture: Linen Finish.
8)
Texture: Satin Finish.
9)
Texture: Smooth Finish.
2.
KML Pattern:
 
** NOTE TO SPECIFIER ** All patterns are available in any of the textures. Delete patterns not required. Contact KML for pattern availability; minimums may apply.
 
a.
Pattern for Face: As indicated on Drawings.
b.
Pattern for Face: As follows:
1)
Pattern: KMAW600 Snowy Owl (Galaxy White).
2)
Pattern: KMDA6023 Stone Flounder (Skyline Dawn).
3)
Pattern: KMD722 Walking Stick (Fog Grey).
4)
Pattern: KMW7969 Fennec Fox (Warehouse Oak).
5)
Pattern: KMAD004 VicuNa (Sapelli Mahogany).
6)
Pattern: KMD777 Andean (Cordoba Pine).
7)
Pattern: KMWD91 Maltese (Slate Grey).
8)
Pattern: KMAU002 Nightingale (Black).
9)
Pattern: KMAH3032 Bianco.
10)
Pattern: KMDG6004 Sand Shoal.
11)
Pattern: KMAH3033 Miele.
12)
Pattern: KMD7776 Penpine.
13)
Pattern: KMAH2184 Caramello.
14)
Pattern: KMDF6019 Stinson Trail.
15)
Pattern: KMD8077 Hemlocks Grey.
16)
Pattern: KMDH6002 Ruby Beach.
17)
Pattern: KMDF6018 Stinson Grey.
18)
Pattern: KMW7983 Boardwalk Oak.
19)
Pattern: KMDH6021 Jackson Buff.
20)
Pattern: KMAH1667 Finesse.
21)
Pattern: KMW7948 Mambo.
22)
Pattern: KMDH6028 Papa's Loft.
23)
Pattern: KMD7342 Hudson.
24)
Pattern: KMAH3034 Terra.
25)
Pattern: KMW7985 Morelia Mango.
26)
Pattern: KMAA1759 Shadow Oak.
27)
Pattern: KMDS793 Blanca Elm.
28)
Pattern: KMDS669 Campania Elm.
29)
Pattern: KMDS658 Tuscan Elm.
30)
Pattern: KMDS710 Umbria Elm.
31)
Pattern: KMDS747 Rococo Elm.
32)
Pattern: KMDS481 Monaco.
33)
Pattern: KMDS439 Marseille.
34)
Pattern: KMAM1450 Linen Canvas.
35)
Pattern: KMAM1451 Linen Ecru.
36)
Pattern: KMAM1452 Linen Silver Flannel.
37)
Pattern: KMAM1453 Linen Onyx.
38)
Pattern: KMAM1454 Linen Tweed.
39)
Pattern: KMAM1455 Linen Flaxseed.
40)
Pattern: KMD7129 Tenino Wenge.
41)
Pattern: KMD955 Tenino White.
42)
Pattern: KMD7130 Tenino Grey.
43)
Pattern: KMD7126 Tenino Walnut.
44)
Pattern: KMD7342 Hudson.
45)
Pattern: KMD7344 Magellan.
46)
Pattern: KMD7097 Country Side.
47)
Pattern: KMD7098 Mocha.
48)
Pattern: KMD7099 Manhattan. (Origin Cherry)
49)
Pattern: KMD7100 Espresso.
50)
Pattern: KMAG615 African Walnut.
51)
Pattern: KMD947 Alabama Cherry.
52)
Pattern: KMD730 Almond.
53)
Pattern: KMD716 Antique White.
54)
Pattern: KMW7949 Asian Night.
55)
Pattern: KMW7952 Asian Sand.
56)
Pattern: KMW7951 Asian Sun.
57)
Pattern: KMAU002 Black.
58)
Pattern: KMW7939 Blond Echo.
59)
Pattern: KMW7946 Brazilwood.
60)
Pattern: KMW7922 Brighton Walnut.
61)
Pattern: KMD7145 Burnt Bamboo.
62)
Pattern: KMAH600 Candlelight.
63)
Pattern: KMAU607 Charcoal.
64)
Pattern: KMAH1425 Cherry Blossom.
65)
Pattern: KMAH1552 Chocolate Pearwood.
66)
Pattern: KMD605 Cognac.
67)
Pattern: KMW7943 Columbian Walnut.
68)
Pattern: KMD7116 Colonial Cherry.
69)
Pattern: KMD777 Cordoba Pine.
70)
Pattern: KMD733 Exotic Walnut.
71)
Pattern: KMD722 Fog Grey.
72)
Pattern: KMAU601 Folkstone.
73)
Pattern: KMW7909 Fusion Maple.
74)
Pattern: KMD749 Hard Rock Maple.
75)
Pattern: KMD701 International White.
76)
Pattern: KMD738 June Mahogany.
77)
Pattern: KMD7146 Light Bamboo.
78)
Pattern: KMW7911 Manitoba Maple.
79)
Pattern: KMD621 Mojave Alder.
80)
Pattern: KMAH1304 Oiled Cherry.
81)
Pattern: KMW4779 Pewter Brush.
82)
Pattern: KMD710 Galaxy White.
83)
Pattern: KMD7778 Regal Cherry.
84)
Pattern: KMAH1465 Resawn Walnut.
85)
Pattern: KMAK610 Silver Frost.
86)
Pattern: KMW7816 Solar Oak.
87)
Pattern: KMAH1222 Summerflame.
88)
Pattern: KMD758 Wild Cherry.
89)
Pattern: KMW7039 Windsor Mahogany.
90)
Pattern: KMW4795 Windswept Pewter.
c.
Pattern for Back: As indicated on Drawings.
d.
Pattern for Back: As follows:
1)
Same as face.
2)
Pattern: KMD791 PG Backer.
3)
Pattern: KMD710 Galaxy White.
4)
Other: ______________________________.
2.3
SUBSTRATES FOR THERMALLY FUSED LAMINATE
A.
Particleboard: 100% recycled fiber, thickness range from 3/8 inches (9.5 mm) to 1-1/2 inches (38 mm), CARB certified.
 
** NOTE TO SPECIFIER ** Delete options below not required.
 
1.
Standard.
2.
ULEF (ultra low emitting formaldehyde).
a.
LEED credits supported.
3.
NAF (non-added formaldehyde).
a.
LEED credits supported.
4.
FSC Certified.
a.
LEED credits supported.
5.
Fire-Rated.
a.
Class A.
6.
Moisture Resistant.
a.
MR-50 highly moisture resistant, meets ANSI A208.
B.
MDF (Medium Density Fiberboard): 100% recycled fiber, thickness range from 1/4 inches (6 mm) to 1-1/2 inches (38 mm), CARB certified.
 
** NOTE TO SPECIFIER ** Delete options below not required.
 
1.
Standard.
2.
NAUF (Non-added urea formaldehyde).
a.
LEED credits supported.
3.
FSC Certified.
a.
LEED credits supported.
4.
Fire-Rated.
a.
Class A.
5.
Moisture Resistant.
a.
MR-50 highly moisture resistant, meets ANSI A208.
C.
Plywood Core: HDF (high density fiberboard) fused to an industrial grade softwood plywood, thickness range from 1/2 inch (12.7 mm) to 1 inch (25.4 mm).
 
** NOTE TO SPECIFIER ** Delete options below not required.
 
1.
Standard.
2.
NAUF (Non-added urea formaldehyde).
a.
LEED credits supported.
3.
SFI Certified.
PART 3 EXECUTION
 
3.1
PREPARATION
A.
Prepare substrates using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
B.
Do not proceed with installation until substrates have been prepared using the methods recommended by the manufacturer and deviations from manufacturer's recommended tolerances are corrected. Commencement of installation constitutes acceptance of conditions.
C.
If preparation is the responsibility of another installer, notify Architect in writing of deviations from manufacturer's recommended installation tolerances and conditions.
3.2
INSTALLATION
A.
Install in accordance with manufacturer's installation instructions and in proper relationship with adjacent construction.
3.3
CLEANING AND PROTECTION
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
END OF SECTION