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SECTION 06410
ARCHITECTURAL WOOD CASEWORK
 
 
(THERMALLY FUSED LAMINATE)
Copyright 2017 - 2017 ARCAT, Inc. - All rights reserved
** NOTE TO SPECIFIERS ** Roseburg Forest Products Co; particleboard or MDF.
This section is based on the products of Roseburg Forest Products Co., which is located at:
3660 Gateway St.
Springfield, OR 97477
Toll Free: 800-245-1115
Phone: 541-679-3311
Fax: 541-679-2543
Email: info@rfpco.com
Web: roseburg.com
[ HYPERLINK "http://www.arcat.com/arcatcos/cos43/arc43520.html" Click Here ] for additional information.
Roseburg was founded in 1936, which means we've been around for more than 80 years. That may seem like plenty of time in human years, but at that age, a tree is just coming into its own. We like to think that as a company we're doing the same.
Our company founder Kenneth Ford was a pioneer in the forest products industry. In 1946, he blazed a trail by purchasing 15,000 acres of timberland: Today, Roseburg owns over 600,000 acres of viable timberlands, ensuring consistent forest products for the future. We started designing a plywood facility in 1950, and soon began producing wood products as well as lumber.
All of Roseburg's manufacturing is done in the U.S. What started as a single sawmill in 1946 has grown into the Roseburg of today: America's single broadest mix producer of sustainable wood building products, owner of the largest capacity sawmill in the country, and the greatest exporter of wood chips in the U.S. Roseburg's engineered wood products facility is also one of the largest facilities of its kind in the nation.
At Roseburg, we offer custom industrial performance panels built to each customer's specifications, and the Roseburg mixed trucks and boxcar shipping solutions mean that we can customize both orders and shipping to suit each customer's needs.
 
PART 1 GENERAL
 
1.1
SECTION INCLUDES
 
** NOTE TO SPECIFIER ** Delete, add items below not required for project.
 
A.
Thermally fused laminate panels (TFL) used for the following applications:
1.
Commercial Fixtures.
2.
Office Furniture.
3.
Hotel Furniture.
4.
Medical Casework Fixtures.
5.
Kitchen Cabinetry.
6.
Bathroom Cabinetry.
7.
Wall Panels.
8.
Closet System Components.
9.
Toilet Compartments.
10.
Shelving.
11.
Garage Storage Systems.
12.
School Furniture.
1.2
RELATED SECTIONS
 
** NOTE TO SPECIFIERS ** Delete any sections below not relevant to this project; add others as required.
 
A.
Section 06200 - Interior Finish Carpentry.
B.
Section 06220 - Millwork.
C.
Section 06250 - Prefinished Paneling.
D.
Section 06420 - Paneling.
E.
Section 10150 - Toilet Compartments.
F.
Section 10500 - Lockers.
G.
Section 10550 - Postal Specialties.
H.
Section 10670 - Storage Shelving.
I.
Section 12300 - Manufactured Casework.
J.
Section 12355 - Residential Casework.
K.
Section 12500 - Multiple Seating.
L.
Section 12700 - Systems Furniture.
1.3
REFERENCES
A.
American National Standards Institute (ANSI):
1.
ANSI A208.1 - Particleboard, Mat-Formed Wood.
2.
ANSI A208.2 - Medium Density Fiberboard for Interior Use.
B.
ASTM International (ASTM):
1.
ASTM D 1037 - Standard Test Methods for Evaluating Properties of Wood-Base Fiber and Particle Panel Materials.
2.
ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
C.
Architectural Woodwork Institute (AWI):
1.
Architectural Woodwork Standards (AWS).
D.
Composite Panel Association (CPA).
1.
CPA-4-11- Eco-Certified Composite (ECC) Sustainability Standard.
E.
California Air Resources Board (CARB):
1.
CARB ATCM 93120 - California Formaldehyde Regulation (CARB rule).
F.
Forest Stewardship Certification (FSC):
G.
New York Standard for Fire-Rated Panel (MEA):
1.
MEA 244- Material and Equipment Acceptance by Department of Buildings, City of New York, NY.
H.
National Electrical Manufacturers Association (NEMA):
1.
NEMA LD3 - Laminate Testing.
I.
U.S. Green Building Council (USGBC)
1.
LEED - Leadership in Energy and Environment Design
1.4
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Manufacturer's printed installation instructions, showing required preparation and installation procedures.
2.
Storage and handling requirements and recommendations.
3.
Installation methods.
4.
Cleaning and maintenance instructions.
C.
Verification Samples: For each finish product specified, two samples, 3-1/8 x 4-1/8 in (89 x 127 mm) representing manufacturer's product.
D.
Manufacturer's Certification: Materials comply with specified requirements and suitable for intended application.
1.
Material Certificates: Thermally Fused Laminate - Particleboard or MDF.
a.
CARB Compliance: Phase 2 formaldehyde emissions certificate; CA Executive Order for CARB ULEF or NAF Exemption.
b.
CPA - ECC Certification.
c.
FSC Certification.
 
** NOTE TO SPECIFIER ** Delete paragraph if LEED is not required.
 
E.
Sustainable Design Submittals - LEED 2009 (NC) or LEED v4 New Construction:
 
** NOTE TO SPECIFIER ** Delete LEED requirements that are not applicable to the Project.
 
1.
Materials and Resources - Recycled Content (LEED 2009, MRc4) (LEED v4, Building product disclosure and optimization - sourcing of raw materials) - TFL particleboard or MDF manufacturer's product data indicating percent of pre-consumer and post-consumer recycled content.
2.
Materials and Resources - Regional Materials (LEED 2009, MRc5) (LEED v4, Building product disclosure and optimization) - TFL particleboard or MDF manufacturer's product data indicating harvest source location and location of manufacturing. Location valuation factor.
3.
Materials and Resources - Certified Wood (LEED 2009, MRc7) (LEED v4, Building product disclosure and optimization - sourcing of raw materials) - TFL particleboard or MDF manufacturer's product data indicating certification to Forest Stewardship Council. Product must be ordered as FSC Chain of Custody Certified.
4.
Indoor Environmental Quality Credit - (LEED 2009, IEQc4.4) (LEED v4, Low-Emitting Materials - Composite Wood Evaluation) - TFL particleboard or MDF manufacturer's product data documenting low formaldehyde emissions that meet the CARB ATCM for ultra-low-emitting formaldehyde (ULEF) resins or no added formaldehyde (NAF) resins.
1.5
QUALITY ASSURANCE
A.
Manufacturer Qualifications: Thermally fused laminate (TFL) particleboard or MDF panels produced by a manufacturer with documented quality management and environmental management practices in place to ensure compliance with:
1.
FSC - Mix Credit certification.
2.
CPA - ECC - Eco Certified Composite Panel certification.
3.
CARB Air Toxic Control Measure - Third party (TPC-1) certified.
B.
Fabricator and Installer Qualifications: Minimum of two years documented experience in fabricating and installation of TFL panels similar in scope and complexity to this project.
 
** NOTE TO SPECIFIER ** Delete if not required.
 
C.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship for each type TFL paneling and TFL running trim using manufacturer approved installation methods.
1.
Finish areas designated by Architect.
2.
Do not proceed with remaining work until workmanship and appearance are approved by Architect.
3.
Subject to approval by Architect, mock-up may be retained as part of finish work.
1.6
DELIVERY, STORAGE AND HANDLING
A.
Delivery: Deliver materials in manufacturer's original, unopened, undamaged pallets with identification labels intact.
B.
Storage and Protection: Store materials protected from exposure to harmful environmental conditions and at temperature and humidity conditions in strict compliance with manufacturer's instructions and industry standards.
1.
If unloaded outdoors, move and store under shelter as soon as possible. Avoid unloading in inclement weather.
2.
Inspect delivered products to verify products are not damaged, soiled or have been exposed to water.
C.
Handling: Protect materials during handling and installation to prevent damage.
1.7
PROJECT CONDITIONS
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
1.
Store TFL panels prior to fabrication in same environment for fabrication, 48 hours prior to fabrication.
1.8
WARRANTY
A.
Manufacturer's Warranty: Manufacturer's standard limited warranty for defects in manufacturing.
PART 2 PRODUCTS
 
2.1
MANUFACTURER
A.
Acceptable Manufacturer: Roseburg, which is located at: 3660 Gateway St.; Springfield, OR 97477; Toll Free Tel: 800-245-1115; Tel: 541-679-3311 ; Fax: 541-679-2543; Email: request info (MarkN@rfpco.com); Web: www.roseburg.com
 
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of Section 01600.
2.2
THERMALLY FUSED LAMINATE PANELS
A.
Basis of Design: Duramine, thermally fused laminate as manufactured and supplied by Roseburg Forest Products Company.
1.
Standard core material laminated with Melamine saturated decorative paper layers thermally fused to both core face surfaces with heat and pressure.
2.
Textured Finishes:
 
** NOTE TO SPECIFIER ** Delete texture for faces not required. Suede finish is the standard stock finish.
Standard stock finish.
 
a.
Texture for Face: Suede finish.
b.
Texture for Face: Cambium finish - linear texture.
c.
Texture for Face: Non-registered cathedral finish.
d.
Texture for Face: Lower sheen gloss finish.
e.
Texture for Face: ______.
f.
Texture for Face: As indicated on drawings.
 
** NOTE TO SPECIFIER ** Delete color and pattern options not required.
 
g.
Color and Pattern: ______.
h.
Color and Pattern: As indicated on drawings.
i.
Color and Pattern: As selected from Roseburg's full range of available selections.
B.
Substrates for Duramine-TFL:
 
** NOTE TO SPECIFIER ** Delete if not required.
 
1.
Basis of Design: UltraBlend particleboard as manufactured and supplied by Roseburg Forest Products Company.
a.
Standards Compliance:
1)
ANSI Standard A208.1
2)
ANSI D 1037- Standard Test Methods for Evaluating the Properties of Wood-based Fiber and Particleboard Materials.
3)
ASTM E-84 Class C or 3. Fire resistance.
b.
Third Party Certification:
1)
CARB approval TPC-1 to comply with CCR 93120.2 for formaldehyde emission requirement.
c.
Recycled Content: 90 percent.
d.
Thickness Range: 3/8 to 1-1/2 in (9.5 to 38 mm).
 
** NOTE TO SPECIFIER ** Delete if FSC wood is not required for project.
 
e.
FSC Certified UltraBlend particleboard available. Must be specified at time of order placement. (LEED credit supported).
f.
Physical characteristics:
1)
Wear Resistance per NEMA LD3-3.13:
a)
Solid Colors: 550-700 cycles.
b)
Prints: 100 cycles.
2)
Stain Resistance per NEMA LD3-3.4:
a)
1-10 No effect.
b)
11-15 Slight - moderate effect (iodine only).
3)
Impact Resistance per NEMA LD3-3.8:
a)
9 to 15 in (229 to 381 mm).
 
** NOTE TO SPECIFIER ** SkyBlend Duramine laminated panels are listed in USDA's BioPreferred catalog and have Federal Procurement Preference status. Delete if not required.
 
2.
Basis of Design: SkyBlend particleboard as manufactured and supplied by Roseburg Forest Products Company.
a.
Standards Compliance:
1)
ANSI standard A208.1
2)
ASTM D 1037- Standard Test Methods for Evaluating the Properties of Wood-based Fiber and Particleboard Materials.
3)
ASTM E 84, Class C or 3. Fire resistance.
b.
Third Party Certification:
1)
CARB approval TPC-1 to comply with CCR 93120.2 for formaldehyde emission requirement.
2)
CPA 4-11: Eco Certified Composite Sustainability Standard.
c.
Recycled Content: 90 percent.
d.
Thickness Range: 3/8 to 1-1/2 in (9.5 to 38 mm).
 
** NOTE TO SPECIFIER ** Delete if FSC wood is not required for project.
 
e.
FSC Certified particleboard available. Must be specified at time of order placement. (LEED credit supported).
f.
Physical characteristics:
1)
Wear Resistance per NEMA LD3-3.13.
a)
Solid Colors: 550-700 cycles.
b)
Prints: 100 cycles.
2)
Stain Resistance per NEMA LD3-3.4.
a)
1-10 No Effect.
b)
11-15 slight; moderate effect (iodine only).
3)
Impact Resistance per NEMA LD3-3.8.
a)
9 to 15 in (229 to 381 mm).
 
** NOTE TO SPECIFIER ** Delete if not required.
 
3.
Basis of Design: Roseburg Medite FR - Class 1 Flame Retardant (MDF) Medium Density Fiberboard as manufactured and supplied by Roseburg Forest Products Company.
a.
Standards Compliance:
1)
ANSI standard A208.2 Grade 130.
a)
ASTM E-84, Class A or 1. Fire resistance.
b)
MEA 244. Fire resistance.
b.
Third Party Certification:
1)
CARB NAF Exemption due to synthetic resin system.
2)
CARB ATCM 93120 Phase 2 emission requirements.
3)
New York City MEA Approval.
c.
Recycled Content: 82 percent. SCS Certified.
d.
Thickness Range: 1/4 in (6.35 mm) to 1-1/4 in (31.75 mm).
 
** NOTE TO SPECIFIER ** Delete if FSC wood is not required for project.
 
e.
FSC Certified Medite FR available. Must be specified at time of order placement. (LEED Credit Supported).
f.
Physical Characteristics:
1)
Wear Resistance per NEMA LD3-3.13.
a)
Solid Colors: 550 to 700 cycles.
b)
Prints: 100 cycles.
2)
Stain Resistance per NEMA LD3-3.4.
a)
1-10 No Effect.
b)
11-15 Slight - Moderate Effect (Iodine only).
3)
Impact Resistance per NEMA LD3-3.8.
a)
9 to 15 in (229 to 381 mm).
 
** NOTE TO SPECIFIER ** Delete if not required.
 
4.
Basis of Design: Roseburg Medex - Moisture Resistant (MDF) Medium Density Fiberboard as manufactured and supplied by Roseburg Forest Products Company.
a.
Standards Compliance:
1)
ANSI A208.2 Grade 155. Moisture resistance. MR50.
2)
ASTM D1037. Six cycle accelerated aging test for moisture resistance.
3)
ASTM E-84, Class C or 3. Fire resistance.
b.
Third Party Certification:
1)
CARB NAF Exemption due to synthetic resin system.
2)
CARB ATCM 93120 Phase 2 emission requirements. (LEED credit supported).
3)
CPA 4-11: Eco Certified Composite Sustainability Standard.
c.
Recycled Content: 92 percent. SCS Certified.
d.
Thickness Range: 1/4 to 1-1/4 in (6 to 32 mm).
 
** NOTE TO SPECIFIER ** Delete if FSC wood is not required for project.
 
e.
FSC Certified Medex available. Must be specified at time of order placement. (LEED Credit Supported).
f.
Physical Characteristics:
1)
Wear Resistance per NEMA LD3-3.13.
a)
Solid Colors: 550-700 cycles.
b)
Prints: 100 cycles.
2)
Stain Resistance per NEMA LD3-3.4.
a)
1-10 No effect.
b)
11-15 Slight - Moderate effect (iodine only).
3)
Impact Resistance per NEMA LD3-3.8.
a)
15 in (381 mm).
 
** NOTE TO SPECIFIER ** Delete article if not required.
 
2.3
DECORATIVE EDGEBAND
A.
General Requirements:
1.
Material Composition: ABS/PVC extruded plastic.
2.
Width: Equal to our greater than panel thickness.
3.
Finish: Match TFL Panels.
 
** NOTE TO SPECIFIER ** Delete color and patterns not required.
 
4.
Color and Pattern: Match TFL Color ______.
5.
Color and Pattern: Edgeband Supplier ______. Color: ______.
6.
Color and Pattern: Specified in Finish Schedule.
7.
Color and Pattern: Indicated on Drawings.
8.
Color and Pattern: Selected from manufacturer's full range of colors.
 
** NOTE TO SPECIFIER ** Delete paragraph if not required.
 
B.
Matching Edgebanding Products:
 
** NOTE TO SPECIFIER ** Delete manufacturers not required.
 
1.
Canplast: canplast.com.
2.
Dollken Woodtape: woodtape.com.
3.
Olon: olon.com.
4.
Rehau: rehau.com/us-en/furniture/edgeband.
2.4
FABRlCATlON
A.
Panels shall be cut, routed and assembled in accordance to manufacture's fabrication guidelines. Panels shall be assembled with glue and assembly dowels or with plated finish screws.
PART 3 EXECUTION
 
3.1
EXAMINATION
A.
Examine substrates and conditions to ensure that work can be completed with no adverse effects.
3.2
PREPARATION
A.
Prepare substrates using methods recommended by the manufacturer to achieve the best results for the panels under proper conditions.
B.
Do not proceed with installation until substrates have been fabricated based on recommended methods from the manufacturer. Commencement of installation constitutes acceptance of conditions of substrate.
3.3
INSTALLATION
A.
Comply with AWI AWS fabrication and installation standard as applicable to the project.
B.
Install fabricated TFL panels according to approved architectural drawings, shop drawings and manufacturer's published installation instructions, Shim as required for proper installation.
3.4
CLEANING AND PROTECTION
A.
Clean panels in accordance to manufacturer's published care and maintenance instructions.
B.
Touch up, repair or replace damaged products before completing installation.
END OF SECTION