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Extrutech Plastics, Inc. Plastic Paneling
 
         
SECTION 06600
 
         
PLASTIC PANELING
 
         
Copyright 2007 - 2009 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** Extrutech Plastics, Inc.; Plastic Paneling.
This section is based on the products of Extrutech Plastics, Inc., which is located at:
5902 W. Custer St.
Manitowoc, WI 54220
Te1: (920)684-9650
Fax: (920)684-4344
E-mail: info@epiplastics.com
Web: www.epiplastics.com

Whatever your project might be, Extrutech Plastics can take your idea from the initial design stage through tooling production, part approval and finally to full scale profile production. Extrutech's staff of professionals can work with your staff to engineer the exact profile to fit your company's needs. Quality Control is an integral part of the production process at Extrutech Plastics. By incorporating the principals of Statistical Process Control, Extrutech can produce consistent profiles that meet your demanding specifications, production run after production run. Extrutech has a fully computerized manufacturing plant which assures our customers of' accurate, timely reporting whether it involves shipping documents, billing, quality control reports or production status of your order.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Plastic wall liner panels.
 
          B.Plastic ceiling liner panels.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 07900 - Joint Sealers: Perimeter sealant and backup materials.
 
          B.Section 08710 - Door Hardware: Hinges, door closers and handles.
 
          C.Section 08800 - Glazing: Vision panels within doors.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.ASTM D 3273 - Standard Test Method for Resistance to Growth of Mold on the Surface of Interior Coatings in an Environmental Chamber.
 
          B.ASTM D 3274 - Standard Test Method for Evaluating Degree of Surface Disfigurement of Paint Films by Microbial (Fungal or Algal) Growth or Soil and Dirt Accumulation.
 
          C.ASTM E 84 - Surface Burning Characteristics of Building Materials.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Shop Drawings: Submit plan, section and elevation drawings as necessary to depict the actual construction on each unit specified, and to depict proper attachment and installation techniques. Coordinate locations with those found on the contract drawings.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          D.Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
 
          E.Verification Samples: For each finish product specified, two samples representing actual product, color, and patterns.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: All primary products specified in this section will be supplied by a single manufacturer with a minimum of ten years experience.
 
          B.Installer Qualifications: All products listed in this section are to be installed by a single installer with a minimum of five years demonstrated experience in installing products of the same type and scope as specified.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          C.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
          3.Refinish mock-up area as required to produce acceptable work.
 
          1.6DELIVERY, STORAGE, AND HANDLING
 
          A.Store products in manufacturer's unopened packaging until ready for installation.
 
          B.Store materials in clean, dry area indoors in accordance with manufacturer's instructions.
 
          C.Store panels flat.
 
          1.7PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          B.Cold Temperatures - Below 40 F (4 C):
          1.When installing wall panels in cold temperatures, leave space between panels to allow for expansion in accordance with manufacturer's instructions.
          2.Before field-cutting wall panels in cold temperatures, warm panels to a minimum of 50 F (10 C) overnight.
 
          C.Warm Temperatures - Above 70 F (21 C):
          1.When installing wall panels in warm temperatures, cool panels to a minimum of 60 F (16 C) in accordance with manufacturer's current application instructions.
 
          1.8WARRANTY
 
          A.At project closeout, provide to Owner or Owners Representative an executed copy of the manufacturer's standard limited warranty against manufacturing defect, outlining its terms, conditions, and exclusions from coverage.
          1.Duration: Ten years.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Extrutech Plastics, Inc., which is located at: 5902 W. Custer St. ; Manitowoc, WI 54220; Toll Free Tel: 888-818-0118; Tel: 920-684-9650; Email: request info; Web: www.epiplastics.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** Delete the next paragraph if wall panels are not specified in this section.
 
          2.2WALL PANELS
 
          A.P1300 Wall Panels:
          1.Description: Tongue-and-groove, rib-reinforced wall panels with nailing fins.
          2.Material: Exterior-grade PVC; 100 percent virgin material.
          3.Outside Surface: Flat.
          4.Width: 12 inches (305mm).
          5.Thickness: 1/2 inch (13mm).
          6.Weight: 0.69 pounds (0.31 kg) per square foot.
          7.Fungus Resistance: No mold or mildew growth when tested in accordance with ASTM D 3273 and ASTM D 3274.
          8.Surface Burning Characteristics, ASTM E 84-08:
          a.Flame Spread Index: 20.
          b.Smoke Developed Index: 400.
          9.Color: White, glossy finish.
 
          B.P2400 Wall Panels:
          1.Description: Tongue-and-groove, rib-reinforced wall panels with nailing fins.
          2.Material: Exterior-grade PVC; 100 percent virgin material.
          3.Outside Surface: Flat.
          4.Width: 24 inches (610mm).
          5.Thickness: 1/2 inch (13mm).
          6.Weight: 0.69 pounds (0.31 kg) per square foot.
          7.Fungus Resistance: No mold or mildew growth when tested in accordance with ASTM D 3273 and ASTM D 3274.
          8.Surface Burning Characteristics, ASTM E 84:
          a.Flame Spread Index: 10.
          b.Smoke Developed Index: 450.
          9.Color: White, glossy finish.
 
          C.P3000 Wall Panels:
          1.Description: Tongue-and-groove, rib-reinforced wall panels with nailing fins.
          2.Material: Exterior-grade PVC; 100 percent virgin material.
          3.Outside Surface: Beaded.
          4.Width: 12 inches (305mm).
          5.Thickness: 1/2 inch (13mm).
          6.Weight: 0.69 pounds (0.31 kg) per square foot.
          7.Fungus Resistance: No mold or mildew growth when tested in accordance with ASTM D 3273 and ASTM D 3274.
          8.Surface Burning Characteristics, ASTM E 84:
          a.Flame Spread Index: 20.
          b.Smoke Developed Index: 400.
          ** NOTE TO SPECIFIER ** Select Wall Panel Color. Delete two of the next three paragraphs.
          9.Color: White, glossy finish.
          10.Color: Gray, glossy finish.
          11.Color: Sandstone, glossy finish.
 
          D.Wall Trim: Unit types as determined by the installer to provide a proper finished appearance.
          1.Material: Exterior-grade PVC; 100 percent virgin material.
          2.Weight: 0.06 pound per linear foot.
          ** NOTE TO SPECIFIER ** Select Wall Trim Color. Gray and Sandstone only available with P3000 wall panels. Delete two of the next three paragraphs.
          3.Color: White, glossy finish.
          4.Color: Gray, glossy finish.
          5.Color: Sandstone, glossy finish.
          ** NOTE TO SPECIFIER ** Delete the next paragraph if ceiling panels are not specified in this section.
 
          2.3CEILING PANELS
 
          A.P1300 Ceiling Panels.
          1.Description: Tongue-and-groove, rib-reinforced ceiling panels with nailing fins.
          2.Material: Exterior-grade PVC; 100 percent virgin material.
          3.Outside Surface: Flat.
          4.Width: 12 inches (305mm).
          5.Thickness: 1/2 inch (13mm).
          6.Weight: 0.69 pounds (0.31 kg) per square foot.
          7.Fungus Resistance: No mold or mildew growth when tested in accordance with ASTM D 3273 and ASTM D 3274.
          8.Surface Burning Characteristics, ASTM E 84:
          a.Flame Spread Index: 40.
          b.Smoke Developed Index: 300.
          9.Color: White, glossy finish.
 
          B.P3000 Ceiling Panels:
          1.Description: Tongue-and-groove, rib-reinforced ceiling panels with nailing fins.
          2.Material: Exterior-grade PVC; 100 percent virgin material.
          3.Outside Surface: Beaded.
          4.Width: 12 inches (305mm).
          5.Thickness: 1/2 inch (13mm).
          6.Weight: 0.69 pounds (0.31 kg) per square foot.
          7.Fungus Resistance: No mold or mildew growth when tested in accordance with ASTM D 3273 and ASTM D 3274.
          8.Surface Burning Characteristics, ASTM E 84:
          a.Flame Spread Index: 20.
          b.Smoke Developed Index: 400.
          ** NOTE TO SPECIFIER ** Select Wall Panel Color. Delete two of the next three paragraphs.
          9.Color: White, glossy finish.
          10.Color: Gray, glossy finish.
          11.Color: Sandstone, glossy finish.
 
          C.Ceiling Trim: Unit types as determined by the installer to provide a proper finished appearance.
 
          D.Material: Exterior-grade PVC; 100 percent virgin material.
          1.Weight: 0.06 pounds (0.03 kg) per linear foot.
          ** NOTE TO SPECIFIER ** Select Wall Trim Color. Gray and Sandstone only available with P3000 wall panels. Delete two of the next three paragraphs.
          2.Color: White, glossy finish.
          3.Color: Gray, glossy finish.
          4.Color: Sandstone, glossy finish.
          ** NOTE TO SPECIFIER ** Delete the next paragraph if suspended ceiling systems are not specified in this section.
 
          2.4SUSPENDED CEILING SYSTEM
 
          A.KEELGRID Ceilings:
          1.Description: new construction/retrofit product to construct ceilings with fiberglass KEELGRID components.
          2.Material: Rigid Class A virgin polymers.
          3.Color: White, high gloss finish.
          4.Thickness: 1/2 inch (13mm).
          ** NOTE TO SPECIFIER ** Retain only panel size(s) required from the following six options.
          5.Panel Size: 24 inches by 24 inches (610mm x 610mm).
          6.Panel Size: 24 inches by 48 inches (610mm x 1219mm).
          7.Panel Size: 24 inches by 72 inches (610mm x 1829mm).
          8.Panel Size: 24 inches by 96 inches (610mm x 2438mm).
          9.Panel Size: 24 inches by 120 inches (610mm x 3048mm).
          10.Panel Size: 24 inches by 144 inches (610mm x 3658mm).
          11.ICC approved grid for all seismic zones (ESR-1722).
 
          2.5ACCESSORIES
 
          A.2 Part H-Bar System: Wall trim. Unit type as determined by the installer to provide a proper finished appearance.
          1.Material: Exterior-grade PVC: 100 percent virgin material
          2.Weight: 0.35 pounds (0.16 kg) per linear foot.
          ** NOTE TO SPECIFIER ** Select color. Delete four of the next five paragraphs.
          3.Color: White, glossy finish.
          4.Color: Yellow, glossy finish.
          5.Color: Green, glossy finish.
          6.Color: Blue, glossy finish.
          7.Color: Red, glossy finish.
 
          B.Construction Adhesive: PL400 or Liquid Nails, as recommended by wall and ceiling panel manufacturer.
 
          C.Fasteners:
          ** NOTE TO SPECIFIER ** Retain only substrates present on the project from the next three paragraphs, and delete all others. Contact Extrutech for information on acceptability of fastening into substrates not listed.
          1.Wood Substrates: Stainless steel, 1 1/4 inch (32mm), No. 8 truss-head sheet metal screws.
          2.Masonry Substrates: Buildex Tapcon 3/16 inch (4.5mm) by 1 1/4 inch (32mm) screws, with 1/4 inch (6mm) stainless steel washers.
          3.Metal Substrates: Stainless steel, 3/4 inch (19mm), No. 8 truss-head sheet metal or flat-head Tek screws.
 
          D.Joint Sealants: As specified in Section 07920.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          3.3INSTALLATION
 
          A.Install wall and ceiling panels in accordance with manufacturer's instructions at locations indicated on the Drawings.
 
          B.Install wall and ceiling panels plumb, level, square, flat, and in proper alignment.
 
          C.Install trim in accordance with manufacturer's instructions.
          ** NOTE TO SPECIFIER ** Delete the next paragraph if ceiling panels are not specified.
 
          D.Ceiling Panels: Anchor ceiling panels with fasteners in accordance with manufacturer's instructions.
          ** NOTE TO SPECIFIER ** Delete the next paragraph if wall panels are not specified.
 
          E.Wall Panels: Anchor wall panels with construction adhesive and fasteners in accordance with manufacturer's instructions.
 
          F.Fasteners:
          1.Install fasteners 16 inches to 24 inches (406mm - 610mm) on center into nailing fins.
          2.Keep top of screw head 1/16 inch (1.5mm) above top of nailing fins, allowing panels to move slightly.
          3.Do not recess screw heads into nailing fins.
          4.Ensure nailing fins lay flat against surface, not deformed around screw heads.
          5.Ensure fasteners are not exposed.
 
          G.Cutting Panels:
          1.Field-cut panels as necessary in accordance with manufacturer's instructions.
          2.Ensure cuts are straight, square, and do not damage panels.
 
          H.Joint Sealants: Coordinate joint sealant application required in this section with those listed in Section 07920.
 
          3.4CLEANING AND ADJUSTMENT
 
          A.Clean with a mild detergent or soap scum remover.
 
          B.Where detergents do not work, low pressure washers with mild soap and a soft cloth may be used.
 
          C.Multi-purpose cleaners may be used, provided they are PVC compatible. Spot test material in an inconspicuous location prior to cleaning.
 
          D.Do not use of abrasive cleaners.
 
          E.Repair minor damages to finish in accordance with manufacturer's instructions and as approved by Architect.
 
          F.Where damage cannot be repaired, remove and replace damaged Work in accordance with manufacturer's instructions.
 
          3.5PROTECTION
 
          A.Protect installed products until completion of project.
 
         
END OF SECTION