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Thermafiber, Inc. Building Insulation
 
         
SECTION 07210
 
         
BUILDING INSULATION
 
         
          ** NOTE TO SPECIFIER ** Thermafiber, Inc.; Building Insulation.
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This section is based on the products of Thermafiber, Inc., which is located at:
3711 West Mill Street.
Wabash, IN 46992.
Toll Free: (888) 834-2371.
Tel: (260) 563-2111
Fax: (260) 563-8979.
Email: info@thermafiber.com.
Web: www.thermafiber.com.
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Thermafiber, Inc., headquartered in Wabash, Indiana, is one of the largest manufacturers of mineral wool in the Americas, serving the insulation industry since 1934. Mineral or 'rock' wool is produced from blast furnace slag, a by-product of the steel industry, and other naturally occurring rock. These raw materials are melted in a cupola furnace at temperatures above 2600oF, spun into fiber, and either left loose (granulated) or formed into an insulating blanket or board. Thermafiber products are also considered 'green' due to the fact that greater than 80% of the product is made from recycled blast furnace slag material.Since our mineral wool is made from slag and/or rock, it has a higher density than conventional glass fiber batts. This higher density contributes to superior acoustical performance when isolating mid to high frequency (speech and music) sound sources.Because our fibers are Born In Fire™, they resist temperatures in excess of 2000 degrees F. That is why our products are commonly used in high temperature applications and fire rated construction. As pioneers in high-rise perimeter fire containment systems, Thermafiber curtain wall and Safing insulation products are among the most specified perimeter fire protection insulations and have been installed in the world's tallest buildings. Thermafiber products are sold to construction markets, power and process markets, and a wide variety of industrial and OEM markets. Thermafiber also provides specialized fabrication, offering a variety of shapes, sizes and facings to fit custom applications.
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          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Perimeter Fire Containment Systems.
 
          B.Building Insulation for Thermal and Acoustical Applications.
 
          C.Fire Resistive Joint Systems.
 
          D.Firestopping of Through Penetrations.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 02620 - Subdrainage: Insulated drainage panels.
 
          B.Section 04800 - Masonry Assemblies: Cavity wall and masonry cell insulation.
 
          C.Section 07100 - Dampproofing and Waterproofing: Insulation installed with waterproofing systems.
 
          D.Section 07480 - Exterior Wall Assemblies: Exterior Insulated Finish Systems EIFS.
 
          E.Section 07500 - Membrane Roofing: Insulation in low-slope roofing applications.
 
          F.Section 07810 - Fire and Smoke Protection: Insulation installed in conjunction with firestopping or smoke containment systems.
 
          G.Section 09200 - Plaster and Gypsum Board: Insulation installed in conjunction with interior wall and ceiling finish systems.
 
          H.Section 15810 - Ducts: Insulation to surround HVAC ductwork.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.ASTM C 177 - Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus.
 
          B.ASTM C 518 - Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus.
 
          C.ASTM C 553 - Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial Applications.
 
          D.ASTM C 612 - Standard Specification for Mineral Fiber Block and Board Thermal Insulation.
 
          E.ASTM C 665 - Standard Specification for Mineral-Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing.
 
          F.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
 
          G.ASTM E 119 - Standard Test Methods for Fire Tests of Building Construction and Materials.
 
          H.ASTM E 136 - Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 Degrees C.
 
          I.ASTM E 814 - Standard Test Method for Fire Tests of Through-Penetration Fire Stops.
 
          J.ASTM E 1966 - Standard Test Method for Fire-Resistive Joint Systems.
 
          K.ASTM E 2307 - Standard Test Method for Determining Fire Resistance of Perimeter Fire Barrier Systems Using Intermediate-Scale, Multi-story Test Apparatus.
 
          L.ASTM E 2393 - Standard Practice for On-Site Inspection of Installed Fire Resistive Joint Systems and Perimeter Fire Barriers.
 
          M.Federal Specification HH-I-521F: Insulation Blankets, Thermal (Mineral Fiber, For Ambient Temperatures).
 
          N.Federal Specification HH-I-558B: Insulation, Blocks, Blankets, Felts, Sleeving (Pipe and Tube Covering), and Pipe fitting Covering, Thermal (Mineral Fiber, Industrial Type)
 
          O.National Fire Protection Association (NFPA) Life Safety Code
 
          P.Underwriters Laboratories (UL) - UL 2079 Standard test method for fire resistance of Building Joint Systems.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Performance Data:
          1.Submit appropriate research reports or evaluation data for products listed in this section.
          2.Prior to project closeout, Contractor shall certify in accordance with section 01770 that all products installed pursuant to this section do not contain Asbestos or Polychlorinated Biphenyls (PCB).
 
          D.Shop Drawings: Submit manufacturers shop drawings describing the type and location of each product specified.
 
          E.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Single manufacturer with a minimum of ten years experience manufacturing or marketing products in this section shall provide all products listed.
 
          B.Installer Qualifications:
          1.Products listed in this section shall be installed by a single organization with at least five (5) years experience successfully installing insulation on projects of similar type and scope as specified in this section.
          2.If the installation of the curtain wall is the responsibility of a different installer, coordinate specified installations prior to commencement of work to ensure the complete system meets the specified ratings.
          3.Certification per FM 4991 or by the Firestop Contractors International Association (FCIA).
 
          C.Fire- Test-Response Characteristics: Provide insulation and related materials with the fire-test-response characteristics indicated, as determined by testing identical products per test method indicated below by Underwriters Laboratories (UL), Intertek (OPL) or another testing and inspecting agency acceptable to authorities having jurisdiction.
          1.Identify materials appropriate markings of applicable testing and inspecting agency.
          ** NOTE TO SPECIFIER ** Retain Subparagraph below if test results are indicated with other product requirements in PART 2. Retain only test methods applicable to types of characteristics specified.
          2.Surface-Burning Characteristics: ASTM E84. Unfaced material will have a maximum flame spread and smoke-developed of 0. Faced material will have maximum flame spread and smoke-developed of 25 and 0 respectively.
          ** NOTE TO SPECIFIER ** Retain Subparagraph below if products specified in PART 2 are part of a fire resistance rated assembly.
          3.Fire-Resistance Ratings:
          4.ASTM E 119 and ASTM E 2307. ASTM E 2307 only pertains to Perimeter fire containment not construction joints and poke-throughs and penetrations.
          ** NOTE TO SPECIFIER ** The following paragraph is a pass / fail test for measuring combustibility that is referenced in certain codes to determine if elementary products are non-combustible. Coordinate with products listed in PART 2. Delete if not applicable.
          5.Combustion Characteristics: Rated as non combustible as defined by NFPA standard 220 when tested in accordance with ASTM E 136
 
          D.Manufacturer's identification tags or marks are not acceptable on surfaces where products are considered to be finish material.
          1.Evidence of patching after removal of tags or marks is not acceptable.
 
          E.Field Inspection: Follow criteria outlined in ASTM E 2393 Standard Practice for On-Site Inspection of Installed Fire Resistive Joint Systems and Perimeter Fire Barriers.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          F.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship is approved by Architect.
          3.Refinish mock-up area as required to produce acceptable work.
 
          1.6DELIVERY, STORAGE, AND HANDLING
 
          A.Delivery: Deliver materials to the job site in original packages, containers, or bundles bearing the brand name and manufacturer's identification.
 
          B.Storage: Store materials in dry locations with adequate ventilation, free from water, and in such a manner to permit easy access for inspection and handling.
 
          C.Handling: Handle materials to avoid damage. When installing or otherwise handling these insulation products, wear a NIOSH approved dust mask or respirator, gloves and long sleeved, loose fitting clothing closed at the neck and wrists. Wear safety glasses when installing.
 
          1.7PROJECT CONDITIONS
 
          A.Protect adjacent work of other trades from damage. Clean substrates of substances harmful to insulation or vapor retarders, including removal of projections which might puncture vapor retarders. In cold weather, during installation of smoke seal compound, temperatures within the building shall be maintained above 55oF. Provide adequate ventilation to carry-off excess moisture.
 
          1.8WARRANTY
 
          A.At project closeout, provide to the owner or owners representative an executed copy of the manufacturer's warranty document outlining the terms, conditions, and exclusions of their Standard Limited Warranty against Manufacturing Defect.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Thermafiber, Inc., which is located at: 3711 W. Mill St. ; Wabash, IN 46992; Toll Free Tel: 888-834-2371; Tel: 260-563-2111; Fax: 260-563-8979; Email: request info; Web: www.thermafiber.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01630.
          ** NOTE TO SPECIFIER ** Retain the following article only if PERIMETER FIRE CONTAINMENT is specified. Modify the included text as required.
 
          2.2PERIMETER FIRE CONTAINMENT
 
          A.General: Where indicated for gaps between the perimeter edge of fire-resistance-rated floor assemblies and non-fire--resistance-rated exterior curtain walls, provide a perimeter fire-containment system with the fire test response characteristics indicated, as determined by testing identical systems per the UL or Intertek (OPL), or another testing and inspecting agency accountable to authorities having jurisdiction. If no tested system exists, an engineering judgment as specified by the International Firestop Council must accompany the design.
          ** NOTE TO SPECIFIER ** The type of curtain wall insulation will depend on the tested assembly design. Thermafiber Products have been tested by Underwriters Laboratories and Omega Point Laboratories for perimeter fire containment systems. Assemblies can be located in the UL or OPL Fire Resistance Directories. Refer to the tested assembly for details on the type of Thermafiber curtain wall insulation and the thickness required for a fire containment system.
 
          B.Curtain Wall Insulation:
          ** NOTE TO SPECIFIER ** Select Insulation type. Delete one of the next two paragraphs.
          1.Type: Thermafiber Firespan Insulation.
          a.R-Value: 4.2 per inch.
          2.Type: Thermafiber Firespan SS Insulation.
          a.R-Value: 4.2 per inch.
          ** NOTE TO SPECIFIER ** The type of safing insulation will depend on the tested assembly design. Thermafiber Products have been tested by Underwriters Laboratories and Omega Point Laboratories for perimeter fire containment systems. Assemblies can be located in the UL or OPL Fire Resistance Directories. Refer to the tested assembly for details on the type of Thermafiber safing insulation and the thickness required for a fire containment system.
 
          C.Safing Insulation:
          1.Type: Thermafiber Safing Insulation.
          2.R-Value: 4.2 per inch.
          ** NOTE TO SPECIFIER ** Select Facing type. Delete one of the next two paragraphs.
          3.Facing: Unfaced.
          4.Facing: Foil Faced.
          ** NOTE TO SPECIFIER ** Select Insulation Density. Delete two of the next three paragraphs.
          5.Standard Density: 4.0 pcf (actual).
          6.Density: 6.0 pcf (actual).
          7.Density: 8.0 pcf (actual).
          ** NOTE TO SPECIFIER ** Delete the next paragraph if safing clips are not required.
 
          D.Safing Clips: Z-Shaped galvanized steel clips formed from 1 inch (25mm) wide strips of 20 gauge galvanized steel. 3 inches (76mm) high with 2 inch (51mm) and 3 inch (76mm) upper and lower horizontal legs.
 
          E.Hardware:
          ** NOTE TO SPECIFIER ** Select Hardware type. Delete one of the next two paragraphs.
          1.Thermafiber Impasse hardware for attaching curtain wall insulation.
          2.Mechanical Fasteners as approved by the Architect and Manufacturer.
          ** NOTE TO SPECIFIER ** Select mullion cover thickness. Delete appropriate text.
 
          F.Mullion Covers:
          ** NOTE TO SPECIFIER ** Select Insulation thickness. Delete one of the next two paragraphs.
          1.1 inch (25 mm) Thermafiber Firespan Insulation for protection of mullions.
          2.2 inch (51 mm) Thermafiber Firespan Insulation for protection of mullions.
 
          G.Backer / Reinforcement Member: Thermafiber Impasse T-Bar or other light gauge steel channel or angle approved by the primary manufacturer. Place horizontally at the safe-off line to support the curtain wall insulation to prevent bowing of curtain wall insulation caused by compression fitting of the Safing insulation.
 
          H.Smoke Barrier: Smoke sealant as listed in the appropriate fire assembly and approved by the Architect and Manufacturer.
 
          I.Vapor Retarder Tape: Compatible with specified facer and comparable perm rating. For taping insulation joints and repairing tears.
          ** NOTE TO SPECIFIER ** Retain the following article only if THERMAL AND ACOUSTICAL INSULATION is specified. Modify the included text as required.
 
          2.3THERMAL AND ACOUSTICAL INSULATION
 
          A.Exterior Thermal / Acoustical Insulation:
          1.Thickness: As noted on contract drawings.
          ** NOTE TO SPECIFIER ** Select Insulation type. Delete seven of the next eight paragraphs.
          2.Type: Thermafiber Firespan Insulation.
          a.R-Value: 4.2 per inch.
          3.Type: Thermafiber Firespan SS Insulation.
          a.R-Value: 4.2 per inch.
          4.Type: Thermafiber CW 90 Insulation.
          a.R-Value: 4.2 per inch.
          b.Density: 8 pcf (actual).
          5.Type: Thermafiber CW 70 Insulation.
          a.R-Value: 4.2 per inch.
          b.Density: 6 pcf (actual).
          6.Type: Thermafiber CW 40 Insulation.
          a.R-Value: 4.2 per inch.
          b.Density: 4 pcf (actual).
          7.Type: Thermafiber FS 15 Insulation.
          a.R-Value: 3.8 per inch.
          ** NOTE TO SPECIFIER ** Select Required Density. Only 1" insulation has a 4 pcf nominal density. All others have a nominal density of 2.5 pcf. Delete one of the next two paragraphs.
          b.Density: 4 pcf (nominal).
          c.Density: 2.5 pcf (nominal).
          8.Type: Thermafiber FS 25 Insulation.
          a.R-Value: 3.8 per inch.
          b.Density: 3 pcf. (nominal).
          9.Type: Thermafiber Sound Attentuation Fire Blanket (SAFB).
          a.R-Value: 3.7 per inch.
          ** NOTE TO SPECIFIER ** Select Required Density. Only 1" insulation has a 4 pcf nominal density. All others have a density of 2.5 pcf. Delete one of the next two paragraphs.
          b.Density: 4 pcf (nominal).
          c.Density: 2.5 pcf (nominal).
 
          B.Interior Partition Walls and Ceilings:
          1.Thickness: As noted on contract drawings.
          ** NOTE TO SPECIFIER ** Select Insulation type. Delete three of the next four paragraphs.
          2.Type: Thermafiber Sound Attenuation Fire Blanket (SAFB).
          a.R-Value: 3.7 per inch.
          b.Density: 2.5 pcf (nominal).
          3.Type: Thermafiber Creased Sound Attenuation Fire Blanket (SAFB).
          a.R-value of 3.7 per inch.
          ** NOTE TO SPECIFIER ** Insert SAFB Thickness.
          b.Thickness: __ inches (__ mm).
          c.Density: 2.5 pcf (nominal).
          4.Type: FS 15 Unfaced Insulation Blanket.
          a.R-Value: 3.8 per inch.
          b.Density - Greater than 1 inch: 3.0 pcf (nominal).
          5.Type: FS 25 Foil Faced Insulation Blanket.
          a.R-Value: 3.8 per inch.
          b.Density - Greater than 1 inch: 3.0 pcf (nominal).
          ** NOTE TO SPECIFIER ** Retain the following article only if FIRE RESISTIVE JOINT SYSTEMS IN RATED ASSEMBLIES is specified. Modify the included text as required.
 
          2.4FIRE RESISTIVE JOINT SYSTEMS IN RATED ASSEMBLIES
 
          A.Insulation:
          ** NOTE TO SPECIFIER ** Retain one or both insulation types where required.
          1.Type: Thermafiber Safing Insulation for construction joint application.
          2.Type: Thermafiber Top-Stop Insulation for head of wall applications.
          3.Thickness: As noted on contract drawings.
          4.Facing: Unfaced.
 
          B.Smoke Barrier: Smoke sealant as listed in the appropriate fire assembly and approved by the Architect and Manufacturer.
          ** NOTE TO SPECIFIER ** Retain the following article only if FIRESTOPPING OF THROUGH PENETRATIONS IN RATED ASSEMBLIES is specified. Modify the included text as required.
 
          2.5FIRESTOPPING OF THROUGH PENETRATIONS IN RATED ASSEMBLIES
 
          A.Safing Insulation:
          1.Type: Thermafiber Safing Insulation.
          2.Thickness: As noted in tested designs.
          3.Facing: Unfaced.
          ** NOTE TO SPECIFIER ** Select Insulation Density. Delete two of the next three paragraphs.
          4.Standard Density: 4.0 pcf (actual).
          5.Density: 6.0 pcf (actual).
          6.Density: 8.0 pcf (actual).
 
          B.Smoke Barrier: Smoke sealant as listed in the appropriate fire assembly and approved by the Architect and Manufacturer.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
          ** NOTE TO SPECIFIER ** Retain the following article only if this is a perimeter fire containment system.
 
          3.3BACKER REINFORCEMENT MEMBERS
 
          A.Install backer reinforcement member in accordance with manufacturer's instructions.
 
          B.Install Thermafiber Impasse T-Bar or an approved light steel angle or channels, placed horizontally at the safing line, attached to the vertical mullions either within the insulation at a horizontal splice, or behind the insulation and mechanically attached to vertical mullions. This detail prevents the bowing of the curtain wall insulation due to the compression fit of the safing insulation.
          ** NOTE TO SPECIFIER ** Retain the following article only if CURTAIN WALL INSULATION is specified.
 
          3.4CURTAIN WALL INSULATION
 
          A.Install curtain wall insulation in accordance with UL / Intertek (OPL) listed system and manufacturer's instructions.
 
          B.Install backer bar assembly in accordance with the tested design.
 
          C.Retain insulation in place with mechanical fasteners within the mullions and transoms (spandrel area), spaced at intervals recommended by tested assembly to hold insulation securely in place without touching the exterior wall. Maintain cavity width of dimension indicated between insulation and exterior wall.
          ** NOTE TO SPECIFIER ** Retain the following article only if SAFING INSULATION is specified.
 
          3.5SAFING INSULATION
 
          A.Install safing insulation in accordance with manufacturer's instructions.
 
          B.Install safing insulation of proper size in safe off area between curtain wall insulation and floor slabs as prescribed by the tested assembly.
 
          C.Safing insulation direction and compression as well as the absence of safing Z-clips are prescribed by the tested assembly.
 
          D.Install Safing insulation of proper density and size into construction joints (Head-of-wall, floor-to-floor, floor-to-wall, etc.) as prescribed by the tested assembly.
 
          E.Install Safing insulation of proper density and size into poke-throughs and penetrations as prescribed by the tested assembly.
          ** NOTE TO SPECIFIER ** Retain the following article only if a SMOKE BARRIER SYSTEM is specified.
 
          3.6SMOKE BARRIER SYSTEM
 
          A.Install smoke barrier system in accordance with manufacturer's instructions.
 
          B.Utilize foil faced Firespan curtain wall Insulation with Thermafiber safing Insulation. Apply approved smoke sealant in accordance with the tested assembly.
 
          C.Install Safing insulation of proper density and size as prescribed by the tested assembly. Apply approved smoke sealant in accordance with the tested assembly.
 
          D.Install Safing insulation of proper density and size into poke-throughs and penetrations as prescribed by the tested assembly. Apply approved smoke sealant in accordance with the tested assembly.
          ** NOTE TO SPECIFIER ** Retain the following article only if a VAPOR RETARDER is specified.
 
          3.7VAPOR RETARDER INSTALLATION
 
          A.Seal all joints in curtain wall insulation or exterior wall insulation with vapor retarder tape. Apply vapor retarder tape at intersection of insulation with framing, adjacent pieces and similar intersections to insure a vapor tight seal. Repair all tears in insulation foil facing with vapor retarder tape.
 
          3.8PROTECTION
 
          A.Protect installed products until completion and project closeout.
 
          B.Touch-up, repair or replace damaged products before Substantial Completion.
 
          3.9CLEAN-UP
 
          A.Prior to project closeout, remove all related rubbish, excess material, scaffolding, tools and equipment from the site. Dispose of waste material in a manner approved by applicable jurisdictions.
 
         
END OF SECTION