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Insulated Panel Systems (IPS) Composite Metal Roof and Wall Panels
 
         
SECTION 07430
 
         
COMPOSITE METAL ROOF AND WALL PANELS
 
         
Copyright 2006 - 2010 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** Insulated Panel Systems (IPS); composite metal roof and wall panel products.
.
This section is based on the products of Insulated Panel Systems (IPS), which is located at:
14031 W. Hardy
Houston, TX 77060
Toll Free Tel: 800-729-9324
Tel: 281-499-2605
Email: request info
Web: www.insulated-panels.com
[ Click Here ] for additional information.
IPS manufactures a complete line of insulated panels for both roof and wall applications. The products have been tested extensively to establish performance standards.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Composite Metal Roof Panels.
 
          B.Composite Metal Wall Panels.
 
          C.Metal trim, accessories, fasteners and sealants.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 03300 - Cast-in-Place Concrete: Installation of anchors.
 
          B.Section 04080 - Masonry Anchorage and Reinforcement: Installation of anchors.
 
          C.Section 05120 - Structural Steel.
 
          D.Section 05400 - Cold-Formed Metal Framing.
 
          E.Section 07600 - Flashing and Sheet Metal: Counter flashing.
 
          F.Section 07840 - Firestopping.
 
          G.Section 08520 - Aluminum Windows.
 
          H.Section 07900 - Joint Sealers: Caulking and sealants.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.AAMA 501 - Standard test method for metal curtain walls for water penetration using dynamic pressure.
 
          B.AAMA 610.1 - Voluntary Guide Specification for Cleaning and Maintenance of Painted Aluminum Extrusions and Curtain Wall Panels.
 
          C.AISC - American Institute of Steel Construction, Code of Standard Practice for Steel Buildings and Bridges.
 
          D.ASTM C 518 - Test Method For Steady-State Thermal Transmission Properties by Means of Heat Flow Meter Apparatus.
 
          E.ASTM C 1363 - Steady-State Thermal Performance of Building Assemblies by Means of a Guarded Hot Box.
 
          F.ASTM E 72 - Standard Test Methods of Conducting Strength Tests of Panels for Building Construction.
 
          G.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
 
          H.ASTM E 108 - Standard Test Methods for Fire Tests of Roof Coverings.
 
          I.ASTM E 331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference.
 
          J.USDA - United States Department of Agriculture Finish Approval Standards.
 
          K.UL 580 - Standard For Tests For Uplift Resistance of Roof Assemblies
 
          L.ASTM E 283 - Standard Test Method for Determining the Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.
 
          M.ASTM E 1592 - Standard Test Method for Structural Performance of Sheet Metal Roof and Siding Systems by Uniform Static Air Pressure Difference.
 
          N.FM Approvals Standard 4880 (2005), Class 1 Fire Rating of Interior Wall and Roof/Ceiling Panels.
 
          O.FM Approvals Standard 4881 (2007), Class 1 Fire Rating of Exterior Wall Systems.
 
          P.FM Approvals Standard 4471 (1995), Uplift Pressure Rating for Class 1 Roof Panels.
 
          1.4DESIGN / PERFORMANCE REQUIREMENTS
 
          A.Structural: Structural designs shall have been determined from independent tests conducted in accordance with ASTM E 72, "Chamber Method."
 
          B.Structural: Structural values shall have been determined from tests conducted in accordance with ASTM E 1592 procedures.
 
          C.Thermal Properties: Panels shall provide thermal values determined from tests conducted in accordance with ASTM C 1363.
 
          D.Thermal Properties: Panels shall provide thermal values determined by tests conducted in accordance with ASTM C 518.
          ** NOTE TO SPECIFIER ** The following two paragraphs are for EWP II, ESP II, IPP II, FWP, and Sonora Panels only. Delete if not required.
 
          E.Air Leakage: Panel joints shall be tested for air leakage in accordance with ASTM E 283. Leakage rate for wall panels shall not exceed 0.01 CFM/SF at a pressure difference of 20 psf.
 
          F.Water Penetration: Panel joints shall be tested for water penetration in accordance with ASTM E 331. There shall be no water penetration for wall panels at a pressure difference of 20 psf.
          ** NOTE TO SPECIFIER ** The following two paragraphs are for IBL Panels only. Delete if not required.
 
          G.Air Leakage: Panel joints shall be tested for air leakage in accordance with ASTM E 1680. Leakage rate for roof panels shall not exceed 0.01 CFM/SF at a pressure difference of 12 psf.
 
          H.Water Penetration: Panel joints shall be tested for water penetration in accordance with ASTM E 1646. There shall be no water penetration for roof panels at a pressure difference of 12 psf.
          ** NOTE TO SPECIFIER ** The following paragraphs are for RWP II and IBL roof panels only. Select the paragraphs required and delete those not required. Delete if roof panels are not required. RWP II panels are currently undergoing uplift testing, contact the manufacturer for performance information.
 
          I.Roof Wind Uplift: Panels shall be qualified by tests for acceptance by building code and insurance authorities. Evidence of wind uplift performance shall include the following:
          1.UL 580 Class 90.
          2.FM Approvals Std. 4471,1-90 rating.
          3.ASTM E 1592.
 
          J.Fire Tests: Panels shall be qualified by laboratory scale fire tests for acceptance by building code and insurance authorities. Evidence of fire performance shall include the following:
          1.FM Approvals classified and labeled as "Std. 4880 Class 1 Interior Wall and Ceiling Panels For Installation Without Height Restriction" and "Surface Burning Characteristics of Building Materials," ASTM E 84.
          2.FM Approvals classified and labeled as "Std 4881 Class 1 Exterior Walls For Installation Without Height Restriction".
          a.Core Materials (6 inches): Flame Spread 15, Smoke Developed 75.
          ** NOTE TO SPECIFIER ** Select the paragraph for the finished panel required and delete those not required.
          b.Finished Wall Panels: 2 inch to 4 inch (51 mm to 102 mm) thick ESP II, Wall Panels: Flame Spread 15, Smoke Developed 75.
          c.Finished Wall Panels: 2 inch to 4 inch (51 mm to 102 mm) thick FWP Wall Panels: Flame Spread 15, Smoke Developed 75.
          d.Finished Wall Panels: 2 inch to 4 inch (51 mm to 102 mm) thick Sonora Wall Panels: Flame Spread 15, Smoke Developed 75.
          e.Finished Wall Panels: 2 inch to 6 inch (51 mm to 153 mm) thick IPP II Wall Panels: Flame Spread 15, Smoke Developed 75.
          f.Finished Wall Panels: 2 inch to 6 inch (51 mm to 153 mm) thick EWP Wall Panels: Flame Spread 15, Smoke Developed 75.
          g.Finished Roof or Wall Panels: 1 1/2 inch to 6 inch (38 mm to 153 mm) thick RWP II Roof or Wall Panels: Flame Spread 15, Smoke Developed 75.
          h.Finished Roof Panels: 2 inch to 4 inch (51 mm to 153 mm) thick IBL Roof Panels: Flame Spread 15, Smoke Developed 75.
 
          1.5SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Shop Drawings: Show profile, panel thickness, gauge of interior and exterior sheets, location and type of fasteners, gauges, shape and method of attachment of all trim, location and type of sealants, accessories and finishes.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          D.Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
 
          E.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
 
          F.Manufacturer's Certificates: Certify products meet or exceed specified requirements.
 
          G.Manufacturers warranties as specified.
 
          1.6QUALITY ASSURANCE
 
          A.Manufacturer Qualifications:
          1.Minimum of 10 years documented experience in the production of factory foamed-in-place metal skinned insulated panels with projects of similar size and complexity.
 
          B.Installer Qualifications: Minimum of 5 years documented experience installing metal skinned insulated panels on projects of similar size and complexity.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          C.Mock-Up: Provide a mock-up using specified products and manufacturer approved installation methods for evaluation of installation techniques and workmanship.
          1.Mockup shall include typical panel to panel and panel to adjacent surfaces with both horizontal and vertical joint conditions.
          2.Locate where directed and approve by the Architect.
          3.Maintain mock-up during construction for workmanship comparison.
          4.Do not proceed with remaining work until workmanship and color, is approved by Architect.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          5.Approved mock-up may remain as part of finished work.
          6.Remove mock-up and dispose of materials when no longer required and when directed by Architect.
 
          D.Preinstallation Meetings: Conduct a pre-installation meeting one week prior to commencing work of this section, to verify project requirements, co-ordinate with installers of other work, establish condition and completeness of building substrate, and review manufacturer's installation instructions and manufacturer's warranty requirements.
 
          1.7DELIVERY, STORAGE, AND HANDLING
 
          A.Store products in manufacturer's unopened packaging, with identification labels intact, until ready for installation.
 
          B.Handle and store products according to manufacturer's recommendations published in technical materials. Leave products wrapped or otherwise protected and under clean and dry storage conditions until required for installation.
 
          C.Store to protect corners and to prevent damage or marring of finish. Store under cover on building site in a manner to prevent damage and water accumulation.
 
          D.Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
 
          1.8PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          1.9WARRANTY
 
          A.Submit, for Owner's acceptance, Manufacturer's standard warranty document executed by authorized company official covering the following:
          ** NOTE TO SPECIFIER ** Select one of the following finish paragraphs and delete those not required. Coordinate with the finish specified for the panel(s) required.
          1.Galvalume Plus material against rupture, structural failure and perforation due to normal atmospheric corrosion exposure for a period of 20 years.
          2.Paint finish against cracking, chalking, blistering, peeling, flaking and chipping for a period of 25 years.
          3.Rockwall Coating against delamination for a period 5 years.
          4.Textured Finish Coating against delamination for a period of 10 years.
          5.Naturalstone Coating against delamination for a period of 10 years.
          **NOTE TO SPECIFIER** The following paragraph applies to IBL roof panels only. Delete if not required.
          6.Weathertighness of the roof system for a period of 10 years.
 
          1.10COORDINATION
 
          A.Coordinate Work with other operations and installation of related materials to avoid damage to installed panels and adjacent work.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Insulated Panel Systems (IPS), which is located at: 14031 W. Hardy ; Houston, TX 77060; Toll Free Tel: 800-729-9324; Tel: 281-499-2605; Email: request info; Web: www.insulated-panels.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          **NOTE TO SPECIFIER** Select the appropriate panel from the following paragraphs per project requirements.
 
          2.2COMPOSITE PANELS
          ** NOTE TO SPECIFIER ** RWP II Insulated Roof or Wall panels available in maximum length of 40 feet.
 
          A.Insulated Composite Roof or Wall Panels: RWP II Insulated Roof or Wall Panels, factory foamed in place with a ribbed exterior face and overlapping ribbed side joints.
          1.Panel Type:
          ** NOTE TO SPECIFIER ** Select the panel type(s) required from the following paragraphs and delete the those not required.
          a.Roof.
          b.Wall.
          2.Panel Width: 36 inches (914 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          3.Panel Thickness: RWP II, 1-1/2 inches (38 mm).
          4.Panel Thickness: RWP II, 2 inches (51 mm).
          5.Panel Thickness: RWP II, 2-1/2 inches (64 mm).
          6.Panel Thickness: RWP II, 3 inches (76 mm).
          7.Panel Thickness: RWP II, 4 inches (102 mm).
          8.Panel Thickness: RWP II, 5 inches (127 mm).
          9.Panel Thickness: RWP II, 6 inches (153 mm).
          10.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653.
          a.Exterior Face Thickness.
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Surface Texture:
          ** NOTE TO SPECIFIER ** Select the surface texture required from the following paragraphs and delete the paragraph not required.
          1)Smooth surface.
          2)Stucco embossed surface.
          c.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          d.Color as selected by the Architect from the manufacturers standard selections.
          11.Interior Face Material: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          12.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
 
          B.Insulated Composite Roof Panels: IBL Insulated Roof Panels, factory foamed in place with a 2 inch (51 mm) vertical standing seam joint, concealed clip attachment and a mesa profile exterior face.
          1.Panel Type:
          a.Roof.
          2.Panel Width:
          ** NOTE TO SPECIFIER ** Select one of the following panel width paragraphs and delete the ones not required.
          a.30 inches (762 mm).
          b.36 inches (914 mm).
          c.42 inches (1067 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required. Contact manufacturer to determine the availability of 5 inch and 6 inch thick panels.
          3.Panel Thickness: IBL, 2 inches (51 mm).
          4.Panel Thickness: IBL, 2-1/2 inches (64 mm).
          5.Panel Thickness: IBL, 3 inches (76 mm).
          6.Panel Thickness: IBL, 4 inches (102 mm).
          7.Panel Thickness: IBL, 5 inches (127 mm).
          8.Panel Thickness: IBL, 6 inches (153 mm).
          9.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Exterior Face Thickness.
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)24 gauge steel.
          2)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          c.Color as selected by the Architect from the manufacturers standard selections.
          10.Interior Face Material: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          11.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F ( 70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
          ** NOTE TO SPECIFIER ** ESP II Insulated Wall panels available in maximum length of 40 feet.
 
          C.Insulated Composite Wall Panels: ESP II Insulated Wall Panels, factory foamed in place with a striated exterior face and offset shiplap side joints that allows both panel faces to be mechanically attached to supports.
          1.Panel Width:
          ** NOTE TO SPECIFIER ** Select one of the following two panel width paragraphs and delete the one not required.
          a.36 inches (914 mm).
          b.42 inches (1067 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          2.Panel Thickness: ESP II, 2 inches (51 mm).
          3.Panel Thickness: ESP II, 2-1/2 inches (64 mm).
          4.Panel Thickness: ESP II, 3 inches (76 mm).
          5.Panel Thickness: ESP II, 4 inches (102 mm).
          6.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a striated surface pattern.
          a.Exterior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)24 gauge steel.
          2)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          4)Rockwall Coating: Stone aggregate finish:
          5)Textured Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          6)Naturalstone Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          c.Color as selected by the Architect from the manufacturers standard selections.
          7.Interior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          8.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
 
          D.Insulated Composite Wall Panels: FWP Insulated Wall Panels, factory foamed in place with a flat exterior face and offset shiplap side joints that allows both panel faces to be mechanically attached to supports.
          1.Panel Width:
          a.36 inches (914 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          2.Panel Thickness: FWP, 2 inches (51 mm).
          3.Panel Thickness: FWP, 2-1/2 inches (64 mm).
          4.Panel Thickness: FWP, 3 inches (76 mm).
          5.Panel Thickness: FWP, 4 inches (102 mm).
          6.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a flat surface pattern.
          a.Exterior Face Thickness:
          1)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          4)Rockwall Coating: Stone aggregate finish:
          5)Textured Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          6)Naturalstone Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          c.Color as selected by the Architect from the manufacturers standard selections.
          7.Interior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          8.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
          ** NOTE TO SPECIFIER ** Sonora Insulated Wall panels available in maximum length of 40 feet.
 
          E.Insulated Composite Wall Panels: Sonora Insulated Wall Panels, factory foamed in place with a flat exterior face and offset shiplap side joints that allows both panel faces to be mechanically attached to supports.
          1.Panel Width:
          a.42 inches (1067 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          2.Panel Thickness: Sonora, 2 inches (51 mm).
          3.Panel Thickness: Sonora, 2-1/2 inches (64 mm).
          4.Panel Thickness: Sonora, 3 inches (76 mm).
          5.Panel Thickness: Sonora, 4 inches (102 mm).
          6.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with an Aztec embossed surface texture with a flat surface pattern.
          a.Exterior Face Thickness:
          ** NOTE TO SPECIFIER ** Select the following face thickness paragraph.
          1)24 gauge steel.
          2)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          4)Rockwall Coating: Stone aggregate finish:
          5)Textured Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          6)Naturalstone Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          c.Color as selected by the Architect from the manufacturers standard selections.
          7.Interior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          8.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
          ** NOTE TO SPECIFIER ** For interior partitions and exterior wall panels. IPP II Insulated Wall panels available in maximum length of 40 feet.
 
          F.Insulated Composite Wall/Partition Panels: IPP II Insulated Wall Panels, factory foamed in place with a Mesa profile on each face and offset shiplap side joints that allows both panel faces to be mechanically attached to supports.
          1.Panel Width:
          ** NOTE TO SPECIFIER ** Select one of the following two panel width paragraphs and delete the one not required.
          a.36 inches (914 mm).
          b.42 inches (1067 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          2.Panel Thickness: IPP II, 2 inches (51 mm).
          3.Panel Thickness: IPP II, 2-1/2 inches (64 mm).
          4.Panel Thickness: IPP II, 3 inches (76 mm).
          5.Panel Thickness: IPP II, 4 inches (102 mm).
          6.Panel Thickness: IPP II, 5 inches (127 mm).
          7.Panel Thickness: IPP II, 6 inches (153 mm).
          8.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Exterior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          4)Rockwall Coating: Stone aggregate finish:
          5)Textured Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          6)Naturalstone Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          c.Color as selected by the Architect from the manufacturers standard selections.
          9.Interior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          10.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
          ** NOTE TO SPECIFIER ** EWP II Insulated wall panels are available in a maximum length of 40 feet.
 
          G.Insulated Composite Wall Panels: EWP Insulated Wall Panels, factory foamed in place with a fluted exterior surface profile and offset shiplap side joints that allows both panel faces to be mechanically attached to supports.
          1.Panel Width: 36 inches (914 mm).
          ** NOTE TO SPECIFIER ** Select one of the following panel thickness paragraphs and delete the ones not required.
          2.Panel Thickness: EWP II, 2 inches (51 mm).
          3.Panel Thickness: EWP II, 2-1/2 inches (64 mm).
          4.Panel Thickness: EWP II, 3 inches (76 mm).
          5.Panel Thickness: EWP II, 4 inches (102 mm).
          6.Panel Thickness: EWP II, 5 inches (127 mm).
          7.Panel Thickness: EWP II, 6 inches (153 mm).
          8.Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G90 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a fluted profile.
          a.Exterior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs and delete the paragraphs for finishes not required.
          1)Siliconized Polyester: Signature 200 - Premium siliconized polyester paint system.
          2)Fluoropolymer Enamel: Signature 300 - Premium 70 percent resin Kynar 500/Hylar 5000 paint system.
          3)Galvalume Plus: Aluminum zinc alloy coated steel sheet with a thin acrylic coating applied to both sides.
          4)Rockwall Coating: Stone aggregate finish:
          5)Textured Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          6)Naturalstone Finish: 100 percent acrylic based coating that is spray applied to the exterior metal face producing a stucco like finish.
          c.Color as selected by the Architect from the manufacturers standard selections.
          9.Interior Exterior Face: Aluminum zinc alloy coated steel with a minimum AZ50 coating class, conforming to ASTM A 792 or zinc coated steel with a G60 minimum coating class, conforming to ASTM A 653. Provided with a stucco embossed surface texture with a mesa pattern.
          a.Interior Face Thickness:
          ** NOTE TO SPECIFIER ** Select one of the following face thickness paragraphs and delete the ones not required.
          1)26 gauge steel.
          2)24 gauge steel.
          3)22 gauge steel.
          b.Finish:
          ** NOTE TO SPECIFIER ** Available on 26 gauge steel sheet.
          1)USDA Approved Finish: USDA Approved White Paint finish.
          ** NOTE TO SPECIFIER ** Available on 22, 24 and 26 gauge steel sheet.
          2)Siliconized Polyester: Signature 200 - finish.
          3)Kynar 500/Hylar 500: Signature 300 finish, 70 percent Resin.
          c.Color as selected by the Architect from the manufacturers standard selections.
          10.Insulating Foam Core: Foamed-in-place rigid polyisocyanurate using an HFC blowing agent with the following physical properties:
          a.Density: 2.0 pcf nominal.
          b.Closed cell: 93 percent.
          c.K-Factor: 0.139 per inch thickness.
          d.Cold aging: 1 percent volume decrease after 14 days at minus 20 degrees F (6.6 degrees C).
          e.Heat aging: 2 percent volume increase after 14 days at 158 degrees F (70 degrees C).
          f.Humid aging: 3 percent volume increase after 14 days at 158 degrees F (70 degrees C) and 95 percent R.H.
 
          H.Trim and Flashing: Formed sheet metal that is equal in thickness and finished to match the panel faces.
 
          I.Panel Clips: 14 gauge galvanized steel concealed in the panel joint.
 
          J.Exposed Fasteners: Stainless steel, stainless steel clad or cast zinc-aluminum alloy painted to match adjacent colors. All aluminum rivets shall be mill finish and unpainted.
 
          K.Sealants:
          1.Field applied vapor barrier sealant in the panel joints shall be a butyl based material that is non-skinning, non-drying, resealable with a service temperature range of minus 60 degrees F to 250 degrees F (15.5 degrees C to 221 degrees C).
          2.Field applied weather sealant shall be a silicone based material with excellent adhesion and cohesion properties with a service temperature range of minus 60 degrees F to 300 degrees F (15.5 degrees C to 204 degrees C).
 
          2.3FABRICATION
 
          A.Fabricate panels and supports as indicated on the Drawings and as recommended by panel manufacturer.
          1.Make panel lines, breaks, curves and angles sharp and true.
          2.Keep plane surfaces free from warp or buckle.
          3.Keep panel surfaces free of scratches or marks caused during fabrication.
          4.Cover exposed surfaces with pressure-sensitive heavy protection paper or apply strippable plastic coating, before shipping to job site.
 
          B.Take field measurements prior to commencement of shop fabrication.
          1.Field fabrication is allowed to ensure proper fit but keep field fabrication to minimum with majority of fabrication being done under controlled shop conditions.
          2.Where final panel dimensions cannot be established by field measurement before commencement of panel manufacturing, make allowance for field adjustments and thermal movement as recommended by panel manufacturer.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.Verify the alignment of structural steel before installation of panels conforms to the tolerances of AISC Code of Standard Practice, Section 7, including the supplement controlling Section 7.11.3, adjustable items.
 
          C.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          3.3INSTALLATION
 
          A.Install in accordance with manufacturer's instructions.
 
          B.Erect panels in accordance with reviewed shop drawings; anchor panels securely in accordance with reviewed shop drawings to allow for necessary thermal movement and structural support.
 
          C.Erect metalwork square, plumb, straight, and true, accurately fitted, with tight joints and intersections.
 
          D.Panels shall be cut in the field for bevels and openings using manufacturers recommendations and procedures.
 
          E.Anchor panels securely per engineering recommendations and in accordance with approved shop drawings to allow for necessary thermal movement and structural support.
 
          F.Sealants shall be installed without skips or voids to insure weathertightness and integrity of the vapor barrier system.
 
          G.Do not install component parts that are observed to be defective, including warped, bowed, dented, abraded and broken members.
 
          H.Do not cut, trim, weld or braze component parts during erection in manner that would damage finish, decrease strength, or result in visual imperfection or failure in performance. Return component parts that require alteration to shop for refabrication, if possible, or for replacement with new parts.
 
          I.Separate dissimilar metals and use gasketed fasteners, isolation shim, or isolation tape where needed to eliminate possibility of corrosive or electrolytic action between metals.
 
          3.4ERECTION TOLERANCES
 
          A.Maximum deviation from vertical and horizontal alignment of erected panels: 1/8 inch (3 mm) in 28 feet (8.53 m), non-accumulative.
 
          3.5ADJUSTING AND CLEANING
 
          A.Clean installed products in accordance with AAMA 610.1 and manufacturer's instructions before owner's acceptance.
 
          B.Remove masking film (if used) as soon as possible after installation.
 
          C.Remove temporary coverings in accordance with the manufacturers instructions. Repair or replace damaged installed products.
 
          D.Remove from project site and legally dispose of construction debris associated with this work.
 
          E.Remove all debris and metal filings from the panel and trim surfaces at the end of each work period to prevent damage to the panels and possible rust staining.
 
          3.6PROTECTION
 
          A.Protect installed products until completion of project.
 
          B.Touch-up, repair or replace damaged products before Substantial Completion.
 
         
END OF SECTION