MasterFormat: 95
SpecWizard: customize this spec    Download this Steel Doors and Frames Specification for   WORD | WP | RTF | TEXT
Find over 500 more construction specifications | Arcat.com
         
Amweld Building Products Steel Doors and Frames
 
         
SECTION 08110
 
         
STEEL DOORS AND FRAMES
 
         
 
         
          ** NOTE TO SPECIFIER ** Amweld Building Products, Inc., steel doors, frames, and transom panels.
.
** NOTE TO SPECIFIER ** This section is based on the products of Amweld Building Products, LLC., which is located at:
4670 Allen Rd
Stow, OH 44224
Tel: (330) 926-4910
Fax: (330) 527-5122
email: info@amweld.com
www.amweld.com
.
Amweld Building Products, Inc. is a manufacturer of quality steel doors, frames, and transom panels, maintaining an experienced engineering, customer service, and QC staff. An extensive network of distributors ensures timely delivery and close support for any project.
.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete any paragraphs below not applicable to project.
 
          A.Steel doors.
 
          B.Steel frames.
 
          C.Door louvers.
 
          D.Transom panels.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete sections below not relevant to this project; add others as required.
 
          A.Section 04800 - Masonry Assemblies.
 
          B.Section 08710 - Door Hardware.
 
          C.Section 08800 - Glazing.
 
          D.Section 09250 - Gypsum Board.
 
          E.Section 09900 - Paints and Coatings.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section; add others as required.
 
          A.ASTM A 366/A 366M - Standard Specification for Steel, Sheet, Carbon, Cold-Rolled, Commercial Quality.
 
          B.ASTM A 653/A 653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
 
          C.ASTM A 924/A 924M - Standard Specification for General Requirements for Sheet Steel, Metallic-Coated by the Hot-Dip Process.
 
          D.ANSI A250.3 - Test Procedure and Acceptance Criteria for Factory-Applied Finish Painted Steel Surfaces for Steel Doors and Frames.
 
          E.ANSI A250.6 - Hardware on Standard Steel Doors (Reinforcement--Application).
 
          F.ANSI A250.7 - Nomenclature for Standard Steel Doors and Steel Frames.
 
          G.ANSI A250.8 - Recommended Specifications for Standard Steel Doors & Frames.
 
          H.ANSI A250.10 - Test Procedure and Acceptance Criteria for Prime Painted Steel Surfaces for Steel Doors and Frames.
 
          I.ANSI/DHI A115.IG - Installation Guide for Doors and Hardware.
 
          J.NFPA 80 - Standard for Fire Doors and Windows.
 
          K.SDI-105 - Recommended Erection Instructions for Steel Frames; Steel Door Institute.
 
          L.SDI-117 - Manufacturing Tolerances for Standard Steel Doors and Frames; Steel Door Institute.
 
          M.SDI-124 - Maintenance of Hollow Metal Doors and Frames; Steel Door Institute.
 
          N.UL 10B - Standard for Fire Tests of Door Assemblies; Underwriters Laboratories Inc.
 
          O.WHI - Intertek Testing Services 1nc./Warnock Hersey International Inc.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Provide manufacturer's standard catalog data for specified products demonstrating compliance with referenced standards.
 
          C.Shop Drawings: Show layout, profiles, product components, anchorages, accessories, and finish colors.
          1.Indicate door type, frame, steel, core, material thickness, mortises, reinforcements, exposed fastener locations, openings (glazed, paneled, or louvered), and hardware arrangements.
          2.Include schedule identifying each unit, with door marks or numbers referencing drawings.
 
          D.Samples: Selection and verification samples for finishes, colors, and textures.
 
          E.Certificates: Product certificates signed by the manufacturer certifying material compliance with ANSI A250.8, specified performance characteristics and criteria, and physical requirements.
 
          F.Installation Instructions: Manufacturer's printed installation instructions, if other than as specified in SDI-105.
 
          G.Operation and Maintenance Data: Include methods for maintaining installed products and precautions against cleaning materials and methods detrimental to finishes and performance, if other than as specified in SDI-124.
 
          H.Warranty documents specified herein.
 
          1.5QUALITY ASSURANCE
 
          A.Installer Qualifications: Experienced in performing work of this section who has specialized in installation of work similar to that required for this project.
          ** NOTE TO SPECIFIER ** Retain subparagraph below to suit project requirements; otherwise, delete.
          1.Certificate: When requested, submit certificate indicating qualification.
          ** NOTE TO SPECIFIER ** Delete mock-ups if not required for review of construction, coordination of work of several sections, testing, or observation of operation.
 
          B.Mock-Up: Install a mock-up using acceptable products and manufacturer approved installation methods.
          1.Maintenance: Maintain mock-up during construction for workmanship comparison.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          a.Remove and legally dispose of mock-up when no longer required.
          b.Incorporate mock-up into final construction upon Architect's approval.
          2.Obtain Architect's acceptance of finish color, texture and pattern, and workmanship standard.
 
          C.Preinstallation Meetings: Conduct meetings to verify project requirements, substrate conditions, manufacturer's installation instructions, and warranty requirements. Comply with Division 1 requirements.
 
          1.6DELIVERY, STORAGE, AND HANDLING
 
          A.General: Comply with ANSI A250.8.
 
          B.Ordering: Comply with manufacturer's ordering instructions and lead time requirements to avoid construction delays.
 
          C.Delivery:
          1.Manufacturer's original, unopened, undamaged containers, identification labels intact.
          2.Handle and store products according to manufacturer's recommendations published in technical materials. Leave products wrapped or otherwise protected and under clean and dry storage conditions until required for installation.
 
          D.Storage and Protection:
          1.Store materials protected from exposure to harmful weather conditions and at temperature and humidity conditions recommended by manufacturer.
          2.Store doors protected at corners to prevent damage or marring of finish. Store doors in upright position under cover on building site on wood sills or on floors in a manner to prevent rust and damage.
          3.Store frames in upright position under cover on building site on wood sills or on floors in a manner to prevent rust and damage.
          4.Do not use non-vented plastic or canvas shelters.
 
          1.7PROJECT CONDITIONS
 
          A.Verify actual openings by field measurements before fabrication; show recorded measurements on shop drawings.
 
          B.Coordinate field measurements and fabrication schedule with construction progress to avoid construction delays.
          ** NOTE TO SPECIFIER ** Delete the following article if no warranties are required or if work is covered under the terms of a general project warranty specified elsewhere. You may edit the article to obtain a warranty from the Contractor only, or to suit other project-specific criteria.
 
          1.8WARRANTY
 
          A.Project Warranty: Refer to Contract Conditions for project warranty provisions.
 
          B.Manufacturer's Warranty: Submit, for Owner's acceptance, manufacturer's standard warranty document executed by authorized company official. Manufacturer's warranty is in addition to, and not a limitation of, other rights Owner may have under the Contract Documents.
          1.Warranty Period: 1-1/2 years commencing on Date of Substantial Completion.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Amweld Building Products, which is located at: 4670 Allen Rd; Stow, OH 44224; Toll Free Tel: 800-248-6116; Tel: 330-926-4910; Fax: 330-527-3042; Email: marketing@amweld.com; Web: www.amweld.com
 
          B.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** Delete paragraph above or below; coordinate with Division 1 requirements.
 
          C.Substitutions: Not permitted.
 
          D.Provide all steel doors and frames from a single manufacturer.
 
          2.2MATERIALS
 
          A.General Requirements for Doors and Frames: Comply with A250.6, A250.7, A250.8, and SDI-117.
 
          B.Steel:
          1.Cold rolled steel: ASTM A 366.
          2.Galvanized steel: ASTM A 653 and A 924.
 
          C.Primer Materials: Comply with ANSI A250.10 test procedures and acceptance criteria for prime painted steel surfaces for steel doors and frames.
 
          D.Painted Finish Materials: Comply with ANSI A250.3 test procedures and acceptance criteria for factory applied finish for steel doors and frames.
 
          E.Door Color Paint Material: Manufacturer's standard finish and color.
 
          2.3APPLICATIONS
          ** NOTE TO SPECIFIER ** Delete from the following lists the types of doors and frames not used on the project. If more than one type is required, enter a description of where, or for what type of doors, they are to be used; otherwise, delete the phrase "at _____". Then, delete all the door specifications following that are not indicated in this list.
.
The terms "full flush" and "seamless" have explicit technical meanings in this specification: full flush doors have a full laser welded edge seam on the door edge; seamless doors have had the seam filled and smoothed off.
 
          A.Flush Doors:
          1.Series 15LE full flush polystyrene core doors at __________.
          2.Series 17LE seamless polystyrene core doors at __________.
          3.Series 25LE full flush galvanized polystyrene core doors at _________.
          4.Series 27LE seamless galvanized polystyrene core doors at _________.
          5.Series 45LE full flush honeycomb core doors at ___________.
          6.Series 47LE seamless honeycomb core doors at ___________.
          7.Series 500 steel stiffened seamless doors at ________.
          8.Series 700 steel stiffened seamless doors (handed) at ________.
 
          B.Panel Doors:
          1.Series 61LE full flush embossed 6-panel doors at __________.
          2.Series 63LE seamless embossed 6-panel doors at __________.
          3.Series 300 extra heavy-duty stile and rail doors at _______.
          ** NOTE TO SPECIFIER ** Doors in openings in walls separating buildings or parts of buildings into fire areas may be provided with 3-hour labels; these units are generally only available in flush styles. Doors in openings in wall enclosing areas of vertical communication, such as stairwells, may be provided with 1-1/2 hour, 250 degree temperature rise labels; these units are available flush or with certain lites and fusible link louvers. Doors in room and corridor partitions may be provided with 3/4 hour labels; these units are available flush and other designs. All standard units bear a non-temperature rise label. Consult the manufacturer for specific designs, fire resistance performance data, and specific installation requirements of tested designs.
.
NOTE: In addition to the fire door styles listed below, all the "Flush" and "Panel" styles listed above are also available with 3/4 hour, 1-1/2 hour, and 3 hour fire door labels.
 
          C.Fire Doors and Frames:
          1.Series 35LE full flush 250 degree temperature rise doors at ______.
          2.Series 37LE seamless 250 degree temperature rise doors at ______.
          3.Series 700 steel stiffened seamless doors at ________.
          4.Ratings: As indicated on the drawings; provide UL or WHI labels with appropriate fire resistance and temperature rise ratings for the class of opening indicated.
          5.Construction details and hardware applications required by labeling authorities take precedence over project details or specifications.
 
          D.Stile and Rail Doors: Series 300 full glass design entrance doors at _______.
 
          E.Security Doors:
          1.Series 1538LE handed Level 1 bullet resistant doors at _______.
          2.Series 1544LE handed Level 3 bullet resistant doors at _______.
          ** NOTE TO SPECIFIER ** Consult the manufacturer for acoustic performance data and specific installation requirements. The proper function of acoustic doors relies on a combination of factors under the control of various firms, trades, suppliers, and designers; cooperation of all concerned parties is required. The most important factor influencing an acoustic door's function is correctly specifying the door capability for the job condition. Some doors, although rated higher in overall STC rating, do not perform as well as lower rated doors in certain specific frequency ranges.
 
          F.Acoustical Doors:
          1.STC 31: Series 61LE 1-3/4 inch (45 mm) 18 gage.
          2.STC 32: Series 15LE full flush 1-3/4 inch (45 mm) 20 gage.
          3.STC 32: Series 17LE seamless 1-3/4 inch (45 mm) 20 gage.
          4.STC 33: Series 15LE full flush 1-3/4 inch (45 mm) 18 gage.
          5.STC 33: Series 17LE seamless 1-3/4 inch (45 mm) 18 gage.
          6.STC 35: Series 15LE full flush 1-3/4 inch (45 mm) 16 gage.
          7.STC 35: Series 17LE seamless 1-3/4 inch (45 mm) 16 gage.
          8.STC 42: Series 51LE full flush 1-3/4 inch (45 mm) 16 gage with SoundShield(r) core.
          9.STC 42: Series 53LE seamless 1-3/4 inch (45 mm) 16 gage with SoundShield(r) core.
          10.STC 45: Series 51LE full flush 1-3/4 inch (45 mm) 20 gage.
          11.STC 45: Series 53LE seamless 1-3/4 inch (45 mm) 20 gage.
 
          G.Lead-Lined Doors: Series 700 custom steel stiffened doors, handed.
 
          H.Panels:
          1.Transom Panels: Series 55LE full flush transom panels where transom bar is not used.
          2.Transom Panels: Series 56LE full flush transom panels where transom bar is used.
 
          I.Door Frames:
          1.Series 400 standard Interlok(R) frames at ________.
          2.Series 2600/600 slip-on drywall double rabbeted frames at _______.
          3.Series 800 adjustable frames at _______.
          4.Series 4400 double-egress frames at _______.
 
          J.Cased Opening Frames:
          1.Series 400 standard Interlok(R) frames.
          2.Series 4600 slip-on drywall cased opening frames.
          ** NOTE TO SPECIFIER ** Delete the following paragraph regarding sizes in its entirety if sizes are indicated on the drawings or in a schedule.
 
          K.Sizes:
          1.Door Thickness: 1-3/4 inches (44 mm).
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs. If door height and width are not indicated on the drawings, insert height and width in the following subparagraph. Standard sizes are:
          Widths: 2 feet 0 inches (610 mm), 2 feet 4 inches (711 mm), 2 feet 6 inches (762 mm), 2 feet 8 inches (813 mm), 2 feet 10 inches (864 mm), 3 feet 0 inches (914 mm), 3 feet 4 inches (1,016 mm), 3 feet 6 inches (1,067 mm), 3 feet 8 inches (1,118 mm), 3 feet 10 inches (1,168 mm), and 4 feet 0 inches (1,219 mm).
          Heights: 6 feet 8 inches (2,032 mm), 7 feet 0 inches (2,134 mm), 7 feet 2 inches (2,184 mm), 7 feet 10 inches (2,388 mm), 8 feet 0 inches (2,438 mm), 8 feet 1 inch (2,464 mm) to 10 feet 0 inches (3,048 mm).
** NOTE TO SPECIFIER ** Height and Width: As indicated on drawings.
          2.Height and Width: ____ feet _____ inches (_____ mm) by ____ feet _____ inches (_____ mm).
 
          2.4DOORS AND PANELS
          ** NOTE TO SPECIFIER ** Series 15LE, 17LE, 45LE, 47LE, 51LE, and 53LE doors have faces formed of 24, 22, 20, 18, 16, or 14 gage steel, presenting smooth unbroken surfaces on faces of door. Visible full laser welded seams are permitted at door edges. With 18 gage steel channels forming top and bottom end closures, face panels are securely full laser welded around entire perimeters. Panels present a completely smooth and unbroken surface on faces at vertical edges.
15LE and 17LE Supercore(r) doors provide superior insulation values, even in sub-zero temperatures. Apparent U-value/R-value of 15LE Series 1-3/4 inch (45 mm) 20 gage door, corrected to a winter design with 15 mph (24 k/h) winds outside, is 0.28/3.57; corrected to still air both sides is 0.24/4.16. Apparent U-value/R-value of 15LE Series 1-3/4 inch (45 mm) 18 gage door, corrected to a winter design with 15 mph (24 k/h) winds outside, is 0.28/3.57; corrected to still air both sides is 0.25/4.00.
Note that these ratings do not apply to panels, but to operable steel door and frame assemblies.
 
          A.Series 15LE, 17LE, 45LE, 47LE, 51LE, and 53LE Doors: Fabricate from two sheets of cold-rolled steel with no visible seams on either face.
          1.Series 15LE, 45LE, and 51LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using no filler material.
          2.Series 17LE, 47LE, and 53LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using filler material to create a smooth unbroken surface on door edge.
          ** NOTE TO SPECIFIER ** Select one or more of the following four types, deleting those not required for the project. If more than one type is required, identify where each is to be used using a Type number that is also indicated on the drawings or in the schedule.
          3.Type: Maximum Duty (14 gage).
          4.Type: Extra Heavy Duty (16 gage).
          5.Type: Heavy Duty (18 gage).
          6.Type: Standard Duty (20 gage).
          ** NOTE TO SPECIFIER ** Include the following subparagraphs for all types.
          7.Tops and Bottoms: Not less than 18 gage channels, tops flush, bottoms inverted.
          8.Series 15LE and 17LE: Bond nominal one pound per cubic foot (16 kg/cubic m) density precured polystyrene foam core to panels.
          9.Series 45LE and 47LE: Bond honeycomb core securely to face panels.
          10.Series 51LE and 53LE: SoundShield(r) core.
 
          B.Series 25LE and 27LE Galvanized Steel Supercore Doors: Fabricate from two sheets of steel with no visible seams on either face.
          1.Face Sheet and End Closures Material: Hot-dip galvanized material with 0.4 ounces per square foot (305 g/square m) coating conforming to ASTM A 924 and A 653.
          2.Series 25LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using no filler material.
          3.Series 27LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using filler material to create a smooth unbroken surface on door edge.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material thicknesses. If more than one gage is required, identify where each is to be used using a Type number that is also indicated on the drawings or in the schedule.
          4.Face Sheet Thickness: 14 gage.
          5.Face Sheet Thickness: 16 gage.
          6.Face Sheet Thickness: 18 gage.
          7.Face Sheet Thickness: 20 gage.
          8.Treat to ensure prime paint adhesion; apply baked-on gray primer.
 
          C.Series 61LE and 63LE 6-Panel Embossed Doors: Fabricate door panels from cold-rolled steel with no visible seams on either face.
          1.Series 61LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using no filler material.
          2.Series 63LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using filler material to create a smooth unbroken surface on door edge.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material thicknesses. If more than one gage is required, identify where each is to be used using a Type number that is also indicated on the drawings or in the schedule.
          3.Face Sheet Thickness: 16 gage.
          4.Face Sheet Thickness: 18 gage.
          5.Face Sheet Thickness: 20 gage.
          ** NOTE TO SPECIFIER ** Include the following subparagraphs for all types.
          6.Tops and Bottoms: Not less than 18 gage channels, tops flush and closed, bottoms inverted to allow field adjustment.
          7.Sound and Cold Retardation: Bond nominal one pound per cubic foot (16 kg/cubic m) density precured polystyrene foam core to panels.
 
          D.Series 500 and 700 Steel Stiffened Full Flush Seamless Doors: Fabricate from two sheets of steel with no visible seams on either face or vertical edges; continuously weld door edges and fill and grind smooth.
          1.Internal Reinforcement: Pairs of 22 gage hat-shaped steel stiffeners back to back, welded to door faces, spaced apart 6 inches (152 mm) maximum.
          2.Series 500: Non-handed.
          3.Series 700: Handed.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          4.Material: Cold rolled steel.
          5.Material: Hot dip zinc coated steel conforming to ASTM A 924 and A 653, Class A40.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material thicknesses. If more than one gage is required, identify where each is to be used using a Type number that is also indicated on the drawings or in the schedule.
          6.Face Sheet Thickness: 14 gage.
          7.Face Sheet Thickness: 16 gage.
          8.Face Sheet Thickness: 18 gage.
          9.Tops and Bottoms: 16 gage channels spot welded to door faces.
          10.Insulation: Insulate spaces between stiffeners with inorganic batt type insulation.
          11.Hardware Reinforcing:
          a.Lock Reinforcing: Minimum 14 gage for series 86 or 161 locks.
          b.Surface Hardware Reinforcing: 14 gage.
          c.Closer Reinforcing: 14 gage, minimum, on both faces of door.
          d.Hinge Mortise Reinforcing: 7 gage, minimum, 1-1/4 inch by 10 inch (32 by 254 mm) steel plates securely welded to edges, tapped for template hinges.
          ** NOTE TO SPECIFIER ** 35LE and 37LE Series use the same construction as the 15LE Series except that a mineral board core is inserted instead of a rigid polystyrene core. The result is a 250 degree F (121 degree C) rated temperature rise door for maximum fire/heat performance (usually used in stairwells in multilevel facilities and where doors are required to meet codes with temperature rise limitations).
 
          E.Series 35LE and 37LE 250 Degree Temperature Rise Fire Doors: Fabricate from two sheets of steel bonded to a mineral board core.
          1.Series 35LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using no filler material.
          2.Series 37LE: Door faces joined at the edge with a continuous laser welded seam (laseredge) using filler material to create a smooth unbroken surface on door edge.
          ** NOTE TO SPECIFIER ** Delete all but one of the following face sheet thicknesses. If more than one gage is required, identify where each is to be used using a Type number that is also indicated on the drawings or in the schedule.
          3.Face Sheet Thickness: 16 gage.
          4.Face Sheet Thickness: 18 gage.
          5.Tops and Bottoms: Not less than 18 gage channels, tops flush, bottoms inverted to allow field adjustment.
          6.Hardware Preparation: Mortise, reinforce, drill, and tap to receive specified mortise hardware.
          7.Hardware Reinforcing: Reinforce only for specified surface-applied hardware.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          a.Hinge Reinforcing: 10 gage, minimum.
          b.Hinge Reinforcing: 6 gage, minimum.
          c.Other Surface and Mortise Hardware Reinforcing: Minimum 14 gage, or equivalent.
 
          F.Series 300 Doors: Extra heavy duty stile and rail.
          1.Stiles and Rails: Electro-galvanized 16 gage steel, faces welded and ground smooth at corners.
          2.Panels: Electro-galvanized 18 gage steel securely bonded by thermosetting adhesive to insulation.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          3.Insulation: Supercore(r), nominal 1 pound per cubic foot (16 kg/cubic m) density, odorless, rigid foam, resistant to fungus, bacteria, moisture, mildew, and rot.
          4.Insulation: 0.6 pound per cubic foot (9.6 kg/cubic m) density fiberglass.
          5.Hardware Preparation: Mortise, reinforce, drill, and tap to receive mortise hardware.
          6.Hardware Reinforcing:
          a.Hinge Reinforcing: 10 gage, minimum.
          b.Lock Reinforcing: 14 gage, minimum.
          ** NOTE TO SPECIFIER ** Delete subparagraph below if not required for the project.
          c.Closer Reinforcing: 14 gage, minimum.
          ** NOTE TO SPECIFIER ** 3100-1538LE Series meets UL 752 Level 1 Bullet Resistant Rating; 4100-1544 Series meets UL 752 Level 3 Bullet Resistant Rating. Mounting holes for surface-applied escutcheons, cylinders, thumb pieces, and knobs must be drilled in the field unless otherwise specified. Locks require flat fronts.
 
          G.Series 1538 and 1544 Doors: Heavy duty security doors, of flush design.
          1.Panel Faces: 18 gage electro-galvanized steel securely bonded by thermosetting adhesive to insulation.
          2.Security Cover Plates: 14 gage hot-dip galvanized steel with 0.40 ounces per square foot (305 g/square m) coating conforming to ASTM A 924 and A 653.
          3.Bullet Resistant Rating: As indicated, for door, frame, and hardware as a complete unit.
          4.Insulation: Supercore(r), nominal 1 pound per cubic foot (16 kg/cubic m) density, odorless, rigid foam, resistant to fungus, bacteria, moisture, mildew, and rot.
          5.Hardware Preparation: Provide for field installation of locksets; Series 86 (mortise) or Series 161 (cylindrical), as indicated.
          6.Hardware Reinforcing:
          ** NOTE TO SPECIFIER ** Revise 1-1/2 pair to 2 pairs in subparagraph below if 8 foot (2.4 m) high doors are required.
          a.Mortise Hinges: 10 gage, minimum, steel plates welded in place, tapped for 5 inch (127 mm) template hinges.
          b.Lock Front Reinforcing: 14 gage, minimum, or equivalent, pierced and tapped for mounting specified locksets.
          ** NOTE TO SPECIFIER ** Delete subparagraphs below if not required for the project.
          c.Closer Reinforcing: 14 gage, minimum, for drilling and tapping in the field.
          d.Exit Device Reinforcing: 14 gage, minimum, for drilling and tapping in the field.
 
          H.Hardware Locations: Unless otherwise specified, conform to recommendations of Steel Door Institute or Door and Hardware Institute for location of locks, hinges, latches, push-pull plates and bars, exit devices, handle sets, closer reinforcings, roller latches, and arm pulls.
 
          I.Louvers: Provide factory-installed insert type louvers with vision-proof inverted Y baffles, louver blades 18 gage, frames 18 gage welded steel construction.
          ** NOTE TO SPECIFIER ** Glass lite doors are furnished with formed steel kits of the screw-in type. Muntin bars for multi-lite glazing are field-applied type. Glazing arrangements accommodate glass specified in other sections.
 
          J.Glazing: Provide doors with formed steel kits of screw-in reversible type permitting selection of secure side in field; accommodate 1/4 inch (6.4 mm) thick glass.
 
          K.Series 55LE and 56LE Transom Panels: Securely weld face panels to 16 gage steel channel end closures around entire perimeter, and securely bond with thermosetting adhesive to Supercore(r), nominal 1 pound per cubic foot (16 kg/cubic m) density, odorless, rigid foam, resistant to fungus, bacteria, moisture, mildew, and rot.
          ** NOTE TO SPECIFIER ** Delete all but one face sheet thickness below. If more than one gage is required, identify where each is to be used by reference to the appropriate door type specified or by a number that is also indicated on the drawings or in the schedule.
          1.Face Sheet Thickness: 16 gage.
          2.Face Sheet Thickness: 18 gage.
          ** NOTE TO SPECIFIER ** Any preparations and additions required for the panels, including horizontal astragals and closer reinforcements, must be specified below. If none are required, delete the subparagraphs below (non-astragal panels will be assumed). In addition to or in place of astragals, various types of weatherstripping are available for sealing gaps between transom panels and doors; such weatherstripping must be specified in another section.
          3.Horizontal Astragals: 12 gage flat strip, factory-welded approximately 6 inches (150 mm) on center.
          4.Hardware Preparation:
          a.Steel closer reinforcement.
          b.Mortise and reinforce with 14 gage, or equivalent, steel for flush bolt application.
          c.Reinforce with 14 gage, or equivalent, steel for surface bolt application.
 
          2.5FRAMES
 
          A.Series 400 and 4400 Frames: Mitered/Interlok(r) corners, 5/8 inch (15.9 mm) stop heights, one welded-in floor anchor per jamb, three snap-in anchors per jamb for field insertion.
          ** NOTE TO SPECIFIER ** Delete all but one of the material paragraphs below. If more than one material is required, be sure to indicate where each is to be used.
          1.Interior: Cold rolled steel conforming to ASTM A 366 or hot rolled, pickled, and oiled steel.
          2.Exterior: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A40.
          3.Exterior: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A60.
          ** NOTE TO SPECIFIER ** Delete one of the two paragraphs below. Sixteen gage is standard.
          4.Material Thickness: 16 gage.
          5.Material Thickness: 14 gage.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          6."Inter-Lok" construction for field assembly, equipped with 18 gage channel-shaped reinforcements at each miter joint.
          7.One-piece assembly with head and jambs securely welded.
          ** NOTE TO SPECIFIER ** Delete all but one of the rabbeted frame styles below. If more than one is required, use a designation that can be indicated on the drawings or in the schedule.

Double rabbeted frames -- 1-15/16 inch (49.2 mm) and 1-9/16 inch (39.7 mm) rabbets -- are available in 1/8 inch (3.2 mm) increments from 4-1/2 inches (114.3 mm) through 13-3/4 inches (349.3 mm) depths.

Single rabbeted frames are available in 1/8 inch (3.2 mm) increments from 3 inches (76.2 mm) through 12-3/4 inches (323.9 mm) depths.

Cased (trimmed) opening frames are available in 1/8 inch (3.2 mm) increments from 3 inches (76.2 mm) through 12-3/4 inches (323.9 mm) depths.
          8.Rabbeted Frame Style: Standard double rabbeted.
          9.Rabbeted Frame Style: Standard double rabbeted, 4 inch face header.
          10.Rabbeted Frame Style: Single rabbeted.
          11.Cased Openings: Flat face frame.
          12.Thermal Break Frames: 3/16 inch (5 mm) wide continuous rigid PVC interlocking section at base of stop.
          13.Install plaster guards on applicable hardware cutouts.
          ** NOTE TO SPECIFIER ** Slip-on drywall frames are designed for drywall construction where total wall thickness is 1 inch (25.4 mm) less than frame depth.
.
Series 2600 Double rabbeted frames -- 1-15/16 inch (49 mm) and 1-9/16 inch (39.7 mm) rabbets -- are available in 1/8 inch (3.2 mm) increments from 4-1/2 inches (114.3 mm) through 13-3/4 inches (349.3 mm) depths.
.
Series 600 double rabbeted frames -- 1-15/16 inch (49 mm) or 1-9/16 inch (39.5 mm) by 1/2 inch (12.5 mm) -- are available from 3-1/4 inches (82 mm) through 4-3/8 inches (110 mm).
.
Series 4600 cased opening frames are available in 1/8 inch (3.2 mm) increments from 3 inches (76.2 mm) through 13-3/4 inches (349.3 mm) depths.
 
          B.Series 2600/600 and 4600 Frames: Slip-on drywall frames, mitered corners with 18 gage channel-shaped reinforcements at each miter joint, welded-in steel anchors for screw adjustment after installation and welded-in sill anchors.
          ** NOTE TO SPECIFIER ** Delete all but one of the material paragraphs below. If more than one material is required, be sure to indicate where each is to be used.
          1.Material: Cold rolled steel conforming to ASTM A 366.
          2.Material: Hot rolled, pickled, and oiled steel.
          3.Material: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A40.
          4.Material: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A60.
          5.Material Thickness: 16 gage.
          6.Rabbeted Frame Style: 5/8 inch (15.9 mm) stop heights, dimensions indicated on drawings.
          7.Cased Openings: No stops.
          ** NOTE TO SPECIFIER ** Adjustable frames for retrofitting existing stud wall construction consist of two basic components, a 3-piece hardware section and a 3-piece trim section. They accommodate walls from 3-1/4 inches (83 mm) to 9-7/16 inches (239 mm) thick.
.
A popular retrofit application is to completely encapsulate an existing frame previously painted with a lead-based paint.
 
          C.Series 800 Adjustable Frames: Neat mitered corners with 18 gage channel-shaped reinforcements at each miter joint. Provide mating tabs and slots at headers and jambs for alignment of assembly.
          ** NOTE TO SPECIFIER ** Delete all but one of the material paragraphs below. If more than one material is required, be sure to indicate where each is to be used.
          1.Material: Cold rolled steel conforming to ASTM A 366.
          2.Material: Hot rolled, pickled, and oiled steel.
          3.Material: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A40.
          4.Material: Hot-dip zinc coated steel conforming to ASTM A 924 and A 653, Class A60.
          ** NOTE TO SPECIFIER ** Delete one of the two paragraphs below. Sixteen gage is standard. 14 gage is available only for 1-3/4 inch doors.
          5.Material Thickness: 16 gage.
          6.Material Thickness: 14 gage.
 
          D.Hardware Preparation:
          1.Mortise, reinforce, drill, and tap to receive specified mortise hardware; reinforce for specified surface hardware.
          2.Prepare strike jambs for three rubber silencers.
 
          2.6FINISHES
 
          A.Primer: Finish exposed surfaces of doors and frames.
          1.Clean; treat with three stage iron phosphate; provide one baked-on shop coat of EPA-compliant gray synthetic resin, rust-inhibitive alkyd enamel primer, tested at a recognized independent testing laboratory in accordance with, and meeting acceptance criteria of, ANSI A250.10.
          2.Colors: Ready for field painting.
 
          B.Factory Finish Paint Where indicated: Chemically clean and treat. Provide heavy coat of electrostatically-applied baked on finish paint providing good resistance in mar and abrasion tests, weather and chemical resistant.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Before beginning installation, verify that substrate conditions previously installed under other sections are acceptable for installation of doors and frames in accordance with manufacturer's installation instructions and technical bulletins.
          1.Verify door frame openings are installed plumb, true, and level.
          2.Select fasteners of adequate type, number, and quality to perform intended functions.
 
          3.2INSTALLATION
 
          A.General:
          1.Set frames plumb, square, aligned, without twist at correct elevation.
          2.Install frames plumb, straight, and true, rigidly secured in place and properly braced; comply with ANSI/DHI A115-IG.
          ** NOTE TO SPECIFIER ** Coordinate subparagraphs below with manufacturer's installation instructions to avoid conflicts.
          3.Comply with Door and Hardware Institute (DHI) installation standards.
          4.Comply with SDI-105 and SDI-124.
          5.Fire Doors and Frames: Install in accordance with NFPA 80, current edition, unless specified otherwise.
 
          B.Frame Installation Tolerances:
          1.Plumbness: Plus or minus 0.063 inch (1.6 mm) measured through a line intersecting corner of vertical members and the head to the floor.
          2.Squareness: Plus or minus 0.063 inch (1.6 mm) measured through a line 90 degrees from one jamb at upper corner to opposite jamb.
          3.Alignment: Plus or minus 0.063 inch (1.6 mm) measured on jambs, through a horizontal line parallel to plane of wall.
          4.Twist: Plus or minus 0.063 inch (1.6 mm) measured at face corners of jambs, on parallel lines perpendicular to plane of wall.
 
          C.Secure anchorages and connections to adjacent construction.
 
          D.Install doors and hardware in accordance with manufacturers' templates and instructions.
          ** NOTE TO SPECIFIER ** Amweld's prime paint is formulated to give maximum protection. It is important that compatible materials be used in the final or finish coat of paint. Painter should test a small section of door or frame if in doubt as to compatibility. Certain finish coat materials are not recommended; consult the manufacturer.
.
When repriming surfaces from which Amweld's factory primer has been removed, use a general purpose rust inhibitor primer.
.
If necessary to add a field coat of finish paint to factory finished doors or frames, sand for better adhesion and prime any bare metal. Due to the many types of paint available, painter should test a small area with a coating before proceeding.
 
          E.Finish exposed field welds to present a smooth uniform surface; touch-up with rust inhibitive primer.
 
          F.Touch-up exposed surfaces scratched or marred during shipment, installation, or handling and field prime scratches or bare edges with a rust inhibitive primer.
 
          G.Before application of finish paint coat, ensure that surfaces are dry and free of dirt, oil, and dust.
 
          H.Apply finish coat over intact film, complying with application instructions of finish coat manufacturer.
 
          I.Install glazing materials and silencers.
 
          3.3ADJUSTING AND CLEANING
 
          A.Adjust hinge sets, locksets, and other hardware. Lubricate using a suitable lubricant compatible with door and frame coatings.
 
          B.Remove temporary coverings and protection of adjacent work areas. Repair or replace damaged installed products. Clean installed products in accordance with manufacturer's instructions before owner's acceptance.
 
          C.Remove from project site and legally dispose of construction debris associated with this work.
 
          3.4PROTECTION
 
          A.Protect installed products and finished surfaces from damage during construction.
          ** NOTE TO SPECIFIER ** Use the following article if a schedule is provided. Reference a schedule or include a schedule as an attachment which locates doors and frames.
 
          3.5SCHEDULES
 
         
END OF SECTION