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	SECTION 08120
	ALUMINUM DOORS AND FRAMES
	Copyright 2009 - 2010 ARCAT, Inc. - All rights reserved
	** NOTE TO SPECIFIER ** St. Cloud Window, Inc.; Aluminum terrace doors and frames products. . This section is based on the products of St. Cloud Window, Inc., which is located at: P. O. Box 1577 St. Cloud, MN 56302-1577 Toll Free Tel: 800-383-9311 Tel: 320-251-9311 Email: request info Web: www.stcloudwindow.com [ Click Here ] for additional information. St. Cloud Window 1nc. is a manufacturer of high performance architectural aluminum window systems for over 50 years. We provide window solutions for new construction as well as replacement systems for existing structures. SCW products are especially well suited for noise attenuation and coastal storm protection. Typical SCW installations include schools, hotels, high-rise condominiums, college dormitories, military facilities, government office buildings and a variety of other commercial facilities where owners and tenants demand high performance and lasting value. This section includes prehung aluminum terrace doors and frames. Units are highly efficient, thermally separated, factory assembled units that are available in a wide range of sizes and finishes. Contact St Cloud Window for additional information.
	PART 1	GENERAL
	1.1	SECTION INCLUDES
	** NOTE TO SPECIFIER ** Delete items below not required for project.
		A.	Single Swinging Aluminum Doors and Hardware Assemblies.
		B.	Double Swinging Aluminum Doors and Hardware Assemblies.
		C.	Sidelights.
	1.2	RELATED SECTIONS
	** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
		A.	Section 07900 - Joint Sealers
		B.	Section 08520 - Aluminum Windows.
		C.	Section 08710 - Door Hardware: Cylinder locks.
		D.	Section 08800 - Glass and Glazing: General glazing requirements.
	1.3	REFERENCES
	** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
		A.	ASTM B 221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.
		B.	ASTM E 283 - Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen.
		C.	ASTM E 330 - Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference.
		D.	ASTM E 331 - Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference.
		E.	ANSI-Z97.1.2 - Safety Performance Specifications and Methods of Test for Safety Glazing Materials Used in Buildings.
		F.	ANSI/BHMA A156.2 - American National Standard for Bored and Preassembled Locks and Latches
		G.	Aluminum Association Standard AA DAF-45 - Designation System for Aluminum Finishes.
		H.	AAMA/WDMA/CSA 101/I.S. 2/A440-04 - Standard/Specification for windows, doors, and unit skylights.
		I.	AAMA 2603 Voluntary Specification, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels.
		J.	AAMA 2604 Voluntary Specification, Performance Requirements and Test Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels.
		K.	AAMA 2605 Voluntary Specification, Performance Requirements and Test Procedures for Superior Performing Organic Coatings on Aluminum Extrusions and Panels.
		L.	AAMA 1304 - Forced Entry Resistance.
		M.	AAMA 1503 - Voluntary Test Method for Thermal Transmittance and Condensation Resistance of Windows, Doors and Glazed Wall Sections.
	1.4	DESIGN / PERFORMANCE REQUIREMENTS
		A.	Door assemblies shall comply with the following:
			1.	Uniform Load Deflection and Uniform Load Structural Tests: When tested in accordance with ASTM E 330.
				a.	With test performed at a static air pressure difference of 45.0 pounds per square foot applied both positively and negatively, each for a period of 10 seconds, no member shall deflect greater than 1/175 of its span.
				b.	With test performed at a static air pressure difference or 1.5 times the design pressure of 45.0 pounds per square foot there was no glass breakage, permanent damage to fasteners or hardware parts, or any other damage that would cause it to be inoperable. Permanent deformation of any main frame, leaf, threshold or sill did not exceed 0.4 percent of its span.
			2.	Air infiltration: When tested in accordance with ASTM E 283, with leaf in a closed and locked position doors shall meet the following performance requirements:
				a.	Air infiltration on doors with less than 18 feet of operable sash crack perimeter shall not exceed 2.8 cfm per square foot of door area when tested in a static pressure drop of 1.57 psf (equivalent to 25 mph wind velocity) or 6.3 cfm total when tested at 6.24 psf (equivalent to 50-mph wind velocity).
				b.	Air infiltration on doors with 18 or more feet of operable sash crack perimeter shall not exceed .05 cfm per square foot of door area at a static pressure drop of 1.57 psf or .15 cfm at 6.24psf.
			3.	Water Resistance: When tested in accordance with ASTM E 331 and subjected to a pressure drop of 9.00 psf, no water shall pass the innermost plane of the door.
			4.	Thermal Performance:
				a.	When tested in accordance with AAMA 1503 or according to NFRC-100 the thermal transmittance due to conduction (Uc) shall not exceed 0.46 on the entire specimen.
				b.	When tested in accordance with AAMA 1503-98 or according to NFRC-100 the Condensation Resistance Factor (CRF) shall not be less than 60 on the entire specimen.
			5.	Force to Latch and Deadbolt: When tested in accordance with ANSI/BHMA A156.2 the maximum measured force required to fully engage the latch and deadbolt, shall not exceed 15 lbf.
			6.	Sound Transmission:
				a.	Sound Transmission Class (STC). When tested in accordance with ASTM E1425, a minimum STC-35 (41).
				b.	Outdoor Indoor Transmission Class (OITC). When tested in accordance with ASTM E1332, a minimum of OITC-27 (32).
	** NOTE TO SPECIFIER ** Contact the manufacturer for glazing types to meet impact requirements.
			7.	Windborne Debris: When tested in accordance with FBC TAS201, TAS202 and TAS203; or, ASTM E1886 and ASTM E1996, doors shall conform to protocol requirements as they relate to the specified Basic Wind Speed/Design Pressure for the project location.
	1.5	SUBMITTALS
		A.	Submit under provisions of Section 01300.
		B.	Product Data: Manufacturer's data sheets on each product to be used, including:
			1.	Preparation instructions and recommendations.
			2.	Storage and handling requirements and recommendations.
			3.	Installation methods.
		C.	Shop Drawings: Indicate layout and dimensions; head, jamb, and sill conditions; elevations, details, hardware; components, anchorage, adjacent construction interface, recesses, materials, and finishes.
	** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
		D.	Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
		E.	Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and patterns.
		F.	Manufacturer's Certificates: Certify products meet or exceed specified requirements.
	1.6	QUALITY ASSURANCE
		A.	Manufacturer Qualifications: Minimum 10 years experience producing aluminum doors and windows.
		B.	Installer Qualifications: Use installers that are experienced and skilled in the installation of aluminum windows of the type specified.
		C.	Testing: Performed by an independent architectural testing laboratory accredited and certified by the American Architectural Manufacturers Association (AAMA), the National Voluntary Laboratory Accreditation Program (NVLAP) and the International Conference of Building Officials (ICBO) and such other accreditation as may be required by state of local building regulations.
	** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
		D.	Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
			1.	Install in areas designated by Architect.
			2.	Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
			3.	Refinish mock-up area as required to produce acceptable work.
			4.	Accepted mock-ups shall be comparison standard for remaining Work
	1.7	DELIVERY, STORAGE, AND HANDLING
		A.	Store products in manufacturer's unopened packaging until ready for installation.
		B.	Handle windows to prevent damage to components and to finishes.
	1.8	SEQUENCING
		A.	Ensure that locating templates and other information required for installation of products of this section are furnished to affected trades in time to prevent interruption of construction progress.
		B.	Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
	1.9	PROJECT CONDITIONS
		A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
	1.10	WARRANTY
		A.	Manufactures limited 10 year warranty that products are free of material or manufacturing defects. Defects are defined to include uncontrolled leakage of water, corner or joint failure, and abnormal aging or deterioration.
		B.	Manufactures limited 10 year warranty against visual obstruction from film formation or moisture collection between internal glass surfaces, excluding that caused by glass breakage or abuse.
	PART 2	PRODUCTS
	2.1	MANUFACTURERS
		A.	Acceptable Manufacturer: St. Cloud Window, Inc., which is located at: P. O. Box 1577 ; St. Cloud, MN 56302-1577; Toll Free Tel: 800-383-9311; Tel: 320-251-9311; Email: request info; Web: www.stcloudwindow.com
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
		B.	Substitutions: Not permitted.
		C.	Requests for substitutions will be considered in accordance with provisions of Section 01600.
	2.2	MATERIALS
		A.	Frame and Sash: Extruded Aluminum, ASTM B 221; 6063 alloy, T6 temper with a minimum wall thickness of 0.062.
		B.	Glazing: Glass shall be in accordance with Safety Glazing standard ANSI-Z97.1.2.
			1.	Glazing shall comply with the performance requirements of Section 08800.
			2.	Glaze with removable stops that are replaceable without dismantling the leaf or frame members.
			3.	Provide continuous polyshim tape on the exterior glazing leg and a continuous silicone cap bead over the polyshim. Provide a continuous rubberized vinyl compression bulb on the interior glazing stops.
			4.	Doors factory glazed with insulated glass total with a nominal thickness or 1 inch (25 mm).
	** NOTE TO SPECIFIER ** Select one of the following thickness, Tint, Type and Air space for interior and exterior lites paragraphs and delete those not required.
				a.	Exterior glass lite:
					1)	Thickness:
						a)	1/4 inch (6 mm).
						b)	3/16 (5 mm).
						c)	1/8 (3 mm).
					2)	Tint:
						a)	Clear.
						b)	Bronze.
						c)	Gray.
						d)	Green.
						e)	Blue.
					3)	Type:
						a)	Tempered.
						b)	Laminated.
				b.	Air Space:
					1)	1/2 inch (12.5 mm).
					2)	5/8 inch (16 mm).
					3)	3/4 inch (19 mm).
					4)	Air Filled.
					5)	90 percent Argon Filled.
				c.	Interior glass lite:
					1)	Thickness:
						a)	1/4 inch (6 mm).
						b)	3/16 (5 mm).
						c)	1/8 (3 mm).
					2)	Tint:
						a)	Clear.
						b)	Pattern #62 Obscure.
					3)	Type:
						a)	Tempered.
						b)	Laminated.
					4)	Coating:
						a)	Hard coat low E on #3 surface.
						b)	Soft coat low E on #3 surface.
						c)	None.
		C.	Muntins:
			1.	Muntin grids are extruded aluminum with exposed surfaces finished to match door exterior and interior colors.
			2.	Muntin grids are applied to the interior and exterior of the glass lite to simulate a true-divided lite.
			3.	Insulated glass units shall incorporate between glass grids.
			4.	Grid patterns shall be as selected by the Architect from the manufacturers standard patterns.
		D.	Thermal Barrier:
			1.	Continuous extruded high performance nylon 6/6 polyamide with multi- directional 25 percent glass fiber reinforcing as manufactured by Technoform or equal. Polyamide material is a minimum of 90 percent virgin components, with a maximum 10 percent pre-consumer regrind.
			2.	Aluminum components are mechanically crimped into cross knurled cavities and obtain a minimum composite shear value of 800 pounds for a 4 inch section.
			3.	Rolled in PVC, single directional glass fiber reinforced polyamide and pour and debridge Urethane thermal break systems will not be acceptable.
		E.	Weatherstripping: EPDM bulb type secured within the aluminum profile at the perimeter of door leaf with a minimum of two points of contact with door frame.
		F.	Gaskets: All corner joints of the master frame provided with neoprene compression gaskets to insure a weather-tight seal.
		G.	Threshold: High performance, low profile type.
		H.	Hardware:
			1.	Single Swing Doors:
				a.	Lockset: One locking mechanism engaging a multi-point locking system in the jamb, sill and head of the master frame. Includes an interior thumb-turn deadbolt.
				b.	Door Handle Styles:
					1)	Lever handle.
					2)	Knob.
	** NOTE TO SPECIFIER ** Select one of the following butt paragraphs and delete the one not required.
				c.	Butts: Non-adjustable type.
				d.	Butts: Adjustable type with vertical and lateral control.
			2.	Double Swing Doors:
				a.	Lockset: Two locking mechanisms, one on each leaf, engaging a multi-point locking system in the jamb, sill and head of the master frame. Includes an interior thumb-turn deadbolt.
				b.	Door Handle Styles:
					1)	Lever handle.
					2)	Knob.
	** NOTE TO SPECIFIER ** Select one of the following butt paragraphs and delete the one not required.
				c.	Butts: Non-adjustable type.
				d.	Butts: Adjustable type with vertical and lateral control.
				e.	Astragals: Moving astragal on inactive leaf.
			3.	Finish:
	** NOTE TO SPECIFIER ** Select one of the following finish paragraphs and delete those not required.
				a.	Satin Nickel. (Hoppe F42-R).
				b.	Brushed Chrome (Hoppe F41-R).
				c.	Polished Brass. (Hoppe F77-R).
				d.	Polished Chrome.( Hoppe F49-R).
				e.	Oil Rubbed Brass (Hoppe F79).
				f.	Antique Nickel (Hoppe F44-R).
				g.	Rustic Umber (Hoppe F8709).
		I.	Fasteners: Stainless steel or corrosion resistant steel.
	2.3	ALUMINUM DOORS AND FRAMES
		A.	General: Door and frame units shall be thermally broken aluminum units conforming to, or exceeding ATD-AW45 per Standard Specifications For Windows, Doors and Unit Skylights; AAMA/WDMA/CSA 101/I.S. 2/A440-04.
		B.	Single Swing Doors and Frames: Extruded aluminum with thermal break separating exterior and interior faces of doors and frames, St. Cloud Window Model SCW 3500.
			1.	Type:
	** NOTE TO SPECIFIER ** Select the swing required from the following paragraphs and delete the paragraph not required.
				a.	Outswing.
				b.	Inswing.
				c.	Swing as indicated.
			2.	Door Size:
	** NOTE TO SPECIFIER ** Insert the size width and height required from the following paragraphs. Doors can be manufactured in widths up to 48 inches and heights up to 120 inches. Contact manufacturer for additional information.
				a.	Width:
					1)	_ feet _ inches.
				b.	Height:
					1)	_ feet _ inches.
			3.	Frame:
				a.	Depth: 3-1/2 inches.
		C.	Double Swing Doors and Frames: Extruded aluminum with thermal break separating exterior and interior faces of doors and frames, St. Cloud Window Model SCW 7000.
			1.	Type:
				a.	Outswing.
			2.	Door Size: Each door leaf.
	** NOTE TO SPECIFIER ** Insert the size width and height required from the following paragraphs. Doors can be manufactured in widths up to 48 inches and heights up to 120 inches. Contact manufacturer for additional information.
				a.	Width:
					1)	_ feet _ inches.
				b.	Height:
					1)	_ feet _ inches.
			3.	Frame:
				a.	Depth: 3-1/2 inches.
		D.	Side Lights: Extruded aluminum with thermal break separating exterior and interior faces of frames.
			1.	Overall Size:
	** NOTE TO SPECIFIER ** Insert the size width and height required from the following paragraphs. Sidelights can be manufactured in widths up to 50 SF with a maximum dimension of 120 inches in either direction. Contact manufacturer for additional information.
				a.	Width:
					1)	_ feet _ inches.
				b.	Height:
					1)	_ feet _ inches.
			2.	Frame:
				a.	Depth: 3-1/2 inches.
	** NOTE TO SPECIFIER ** Select the finish required from the following paragraphs as required for the project and delete the finishes not required. Note that different or split finishes can be applied to the interior and exterior of each door. If different finishes are required, clearly indicate the finish required for each opening on the Drawings or on the Schedule at the end of this Section.
	2.4	FACTORY FINISH
		A.	Provide aluminum finishes in accordance with Aluminum Association Standard AA DAF-45.
	** NOTE TO SPECIFIER ** Select one of the following 3 paragraphs for the finish required and delete the finishes not required.
		B.	Clear Anodized Aluminum Surfaces: 204-R1 Class-II anodized aluminum coating.
		C.	Color Anodized Aluminum Surfaces: 313-R1 Class-I anodized aluminum coating:
	** NOTE TO SPECIFIER ** Select one of the following color paragraphs for the finish required and delete the colors not required.
			1.	Champagne.
			2.	Light Bronze.
			3.	Medium Bronze.
			4.	Dark Bronze.
			5.	Black.
		D.	Painted Aluminum Surfaces: As fabricated mechanical finish, chemically cleaned, and prepared for applied coating; with organic coating.
	** NOTE TO SPECIFIER ** Select one of the following organic coating paragraphs for the finish required and delete the finish not required.
			1.	Organic Coating: . Coatings shall meet or exceed AAMA 2603 Voluntary Specification, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels.
	** NOTE TO SPECIFIER ** Select one of the following paragraphs for the organic finish required and delete the one not required.
				a.	Manufacturer's standard power coat finish.
				b.	Thermosetting modified acrylic enamel.
			2.	High Performance Organic Coating: Applied coatings shall meet or exceed AAMA 2604/2605 Voluntary Specification, Performance Requirements and Test Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels.
	** NOTE TO SPECIFIER ** Select one of the following 2 paragraphs for the coating finish required and delete the finish not required.
				a.	Fluoropolymer coating system with minimum 70 percent polyvinylidene fluoride resin.
				b.	Fluoropolymer coating system with minimum 50 percent polyvinylidene fluoride resin.
			3.	Color:
	** NOTE TO SPECIFIER ** Select one of the following color paragraphs and delete those not required.
				a.	As selected from manufacturer's standard range.
				b.	Custom color as selected by the Architect.
	2.5	FABRICATION
		A.	Door frame consists of two separate frames permanently interlocked by a rolled thermal strut thermal-barrier.
			1.	All joints of the frame shall be butt type and secured by means of thread-cutting stainless steel screws anchored into screw ports that are an integral part of frame members.
			2.	All sharp milled edges shall be de-burred and made smooth.
			3.	All corner joints shall be joined neatly and sealed with neoprene die-cut compression gaskets in a manner to provide weather-tight connection.
		B.	Door leaf consists of two separate frames permanently interlocked by a rolled thermal strut thermal-barrier.
			1.	All joints of the leaf shall be mitered, interlocked with extruded corner keys and secured by means of thread-cutting stainless steel screws anchored into screw ports which shall be an integral part of leaf members.
			2.	All sharp milled edges shall be de-burred and made smooth.
			3.	All corner joints shall be joined neatly.
	PART 3	EXECUTION
	3.1	EXAMINATION
		A.	Do not begin installation until substrates have been properly prepared.
		B.	Before beginning installation, verify that substrate conditions previously installed under other sections are acceptable for installation of doors and frames in accordance with manufacturer's installation instructions and technical bulletins.
			1.	Verify door frame openings are installed plumb, true, and level.
			2.	Select fasteners of adequate type, number, and quality to perform intended functions.
		C.	If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
	3.2	PREPARATION
		A.	Clean surfaces thoroughly prior to installation.
		B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
	3.3	INSTALLATION
		A.	Install in accordance with manufacturer's instructions.
		B.	Set units plumb, square, aligned, without twist at correct elevation, rigidly secured in place and properly braced..
		C.	Maximum variation from plumb and level shall not exceed 1/8 inch (plus or minus) over ten feet.
		D.	Provide approved insulation materials in the frame cavity on the interior portion of the door frame. Area adjacent to the exterior of the door frame shall remain un-insulated to avoid overlapping insulation materials across the thermal-barrier connector and bridging the two separated frame members.
		E.	Secure anchorages and connections to adjacent construction.
		F.	Caulk the perimeter of opening to ensure a continuous air and water tight seal as specified in Section 07900 - Joint Sealers.
	3.4	ADJUSTING AND CLEANING
		A.	Adjust hinge sets, locksets, and other hardware. Lubricate using a suitable lubricant compatible with door and frame coatings.
		B.	Remove temporary coverings and protection of adjacent work areas. Repair or replace damaged installed products.
		C.	Clean installed products in accordance with manufacturer's instructions before owner's acceptance.
	3.5	PROTECTION
		A.	Protect installed products until completion of project.
		B.	Touch-up, repair or replace damaged products before Substantial Completion.
	3.6	SCHEDULES
	** NOTE TO SPECIFIER ** Retain Paragraph below if required to suit project requirements. Identify products by name on the Drawings or use this paragraph to define the location of each type of material to be used. The following are some examples of schedule references. Edit as required to suit project or delete and identify products on the Drawings.
		A.	:
		B.	:
	END OF SECTION