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| | SECTION 08220 |
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| | PLASTIC DOORS AND FRAMES |
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| | ** NOTE TO SPECIFIER ** Extrutech Plastics, Inc.; Plastic Doors and Frames.
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This section is based on the products of Extrutech Plastics, 1nc., which is located at:
5902 W. Custer St.
Manitowoc, WI 54220.
Te1: (920) 684-9650.
Fax: (920)684-4344.
Email: info@epiplastics.com.
Web: www.epiplastics.com.
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Whatever your project might be, Extrutech Plastics can take your idea from the initial design stage through tooling production, part approval and finally to full scale profile production. Extrutech's staff of professionals can work with your staff to engineer the exact profile to fit your company's needs..Quality Control is an integral part of the production process at Extrutech Plastics. By incorporating the principals of Statistical Process Control, Extrutech can produce consistent profiles that meet your demanding specifications, production run after production run..Extrutech has a fully computerized manufacturing plant which assures our customers of' accurate, timely reporting whether it involves shipping documents, billing, quality control reports or production status of your order.
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| | PART 1 | GENERAL |
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| | 1.1 | SECTION INCLUDES |
| | ** NOTE TO SPECIFIER ** Delete items below not required for project. |
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| | | A. | Plastic Door Panels. |
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| | | B. | Plastic Door Frames. |
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| | | C. | Door Glazing. |
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| | | D. | Door Hardware. |
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| | 1.2 | RELATED SECTIONS |
| | ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required. |
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| | | A. | Section 07900 - Joint Sealers: Perimeter sealant and backup materials. |
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| | | B. | Section 08710 - Door Hardware: Hinges, door closers and handles. |
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| | | C. | Section 08800 - Glazing: Vision panels within doors. |
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| | 1.3 | SUBMITTALS |
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| | | A. | Submit under provisions of Section 01300. |
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| | | B. | Product Data: Manufacturer's data sheets on each product to be used, including: |
| | | | 1. | Preparation instructions and recommendations. |
| | | | 2. | Storage and handling requirements and recommendations. |
| | | | 3. | Installation methods. |
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| | | C. | Shop Drawings: Submit plan, section and elevation drawings as necessary to depict the actual construction on each unit specified, and to depict proper attachment and installation techniques. Coordinate locations with those found on the contract drawings. |
| | ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected. |
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| | | D. | Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns. |
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| | | E. | Verification Samples: For each finish product specified, two samples representing actual product, color, and patterns. |
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| | 1.4 | QUALITY ASSURANCE |
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| | | A. | Manufacturer Qualifications: All primary products specified in this section will be supplied by a single manufacturer with a minimum of ten (10) years experience. |
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| | | B. | Installer Qualifications: All products listed in this section are to be installed by a single installer with a minimum of five (5) years demonstrated experience in installing products of the same type and scope as specified. |
| | ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project. |
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| | | C. | Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship. |
| | | | 1. | Finish areas designated by Architect. |
| | | | 2. | Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect. |
| | | | 3. | Refinish mock-up area as required to produce acceptable work. |
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| | 1.5 | DELIVERY, STORAGE, AND HANDLING |
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| | | A. | Store products in manufacturer's unopened packaging until ready for installation. |
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| | | B. | Store and dispose of hazardous materials, and materials contaminated by hazardous materials, in accordance with requirements of local authorities having jurisdiction. |
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| | 1.6 | PROJECT CONDITIONS |
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| | | A. | Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits. |
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| | 1.7 | WARRANTY |
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| | | A. | At project closeout, provide to Owner or Owners Representative an executed copy of the manufacturer's standard limited warranty against manufacturing defect, outlining its terms, conditions, and exclusions from coverage. |
| | | | 1. | Duration: One (1) year. |
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| | PART 2 | PRODUCTS |
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| | 2.1 | MANUFACTURERS |
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| | | A. | Acceptable Manufacturer: Extrutech Plastics, Inc., which is located at: 5902 W. Custer St. ; Manitowoc, WI 54220; Toll Free Tel: 888-818-0118; Tel: 920-684-9650; Fax: 920-684-4344; Email: request info; Web: www.epiplastics.com |
| | ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions. |
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| | | B. | Substitutions: Not permitted. |
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| | | C. | Requests for substitutions will be considered in accordance with provisions of Section 01600. |
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| | 2.2 | DOOR PANEL |
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| | | A. | Material: Rigid Polyvinyl Chloride (PVC). |
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| | | B. | Slab Thickness: 1 3/4 inches (44.5mm). |
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| | | C. | Internal Chambers: Open, insulatable chambers every inch (25mm) running the height of the door. Reinforced at 3 points (2 sides and middle) with 16 gauge galvanized steel. |
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| | | D. | Wall thickness: |
| | | | 1. | Internal Walls: 0.030 inch (0.8mm). |
| | | | 2. | External Walls: 0.070 inch (1.8mm). |
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| | | E. | Sweeps: |
| | | | 1. | Upper: Double track felt. |
| | | | 2. | Lower: 1 7/8 inch (48mm) adjustable double track with 1 inch (25mm) rubber sweep on each panel. |
| | ** NOTE TO SPECIFIER ** Delete the next paragraph if double doors are not specified. |
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| | | F. | Astragal: Locking astragal model 3498 locking spring bolt with 3/8 inch (10mm) diameter and 1 1/16 inch (27mm) throw as manufactured by Pemco. |
| | ** NOTE TO SPECIFIER ** Delete the next paragraph if door windows are not specified. |
| | | | 1. | Glazing: 1/2 inch (13mm) insulated glass |
| | ** NOTE TO SPECIFIER ** Select glazing size. Delete one of the next two paragraphs. |
| | | | 2. | Size: 16 inches by 16 inches (406mm x 406mm) with aluminum frame. |
| | | | 3. | Size: 20 inches by 24 inches (508mm x 610mm) with aluminum frame. |
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| | 2.3 | DOOR JAMBS |
| | ** NOTE TO SPECIFIER ** Delete the next paragraph if 4 9/16 inch jambs are not required. |
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| | | A. | 4 9/16 Inch Jambs: |
| | | | 1. | Material: Rigid Cellular Polyvinyl Chloride (PVC). |
| | | | 2. | Dimensions: 4 9/16 inch depth by 1 3/16 width (116mm x 30mm). |
| | ** NOTE TO SPECIFIER ** Select jamb type. Delete one of the next two paragraphs. |
| | | | 3. | Jamb: EX1001 - Standard Jamb. |
| | | | 4. | Jamb: EX1000 - Standard Jamb with Male Dado. |
| | ** NOTE TO SPECIFIER ** Select Brickmould based on Jamb specified and application type. WM180 only for use with EX1001 jamb, others only for use with EX1000. Delete two of the next three paragraphs. |
| | | | 5. | Brickmould: WM180 - Standard Brickmould. |
| | | | 6. | Brickmould: WM180 - Kerfed Brickmould with Female Dado. |
| | | | 7. | Brickmould: WM180 - Double Kerfed Brickmould with Female Dado. |
| | ** NOTE TO SPECIFIER ** Delete the next paragraph if EX1001 Standard Jamb is specified. |
| | | | 8. | Nailing Fin: EX7244 - EPI-N.F. Nailing Fin. |
| | | | 9. | Weatherstripping: Q-Lon Seal Foam as manufactured by Schlegal. |
| | ** NOTE TO SPECIFIER ** Delete the next paragraph if 6 9/16 inch jambs are not required. |
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| | | B. | 6 9/16 Inch Jambs: |
| | | | 1. | Material: Solid Rigid Polyvinyl Chloride (PVC). |
| | | | 2. | Dimensions: 6 9/16 inch depth by 1 3/16 width (167mm x 30mm). |
| | | | 3. | Jamb: EX1000 - Standard Jamb with Male Dado. |
| | | | 4. | Jamb Extension: EX1010 - Jamb Extension with Dado on Both Ends (Male / Female). |
| | ** NOTE TO SPECIFIER ** Select Brickmould. Delete one of the next two paragraphs. |
| | | | 5. | Brickmould: WM180 - Kerfed Brickmould with Female Dado. |
| | | | 6. | Brickmould: WM180 - Double Kerfed Brickmould with Female Dado. |
| | | | 7. | Nailing Fin: EX7244 - EPI-N.F. Nailing Fin. |
| | | | 8. | Weatherstripping: Q-Lon Seal Foam as manufactured by Schlegal. |
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| | 2.4 | HARDWARE |
| | ** NOTE TO SPECIFIER ** Retain only hardware items required on this project, and delete all others. |
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| | | A. | Hinges: 4 inch (102mm), full mortise, 5 knuckle, stainless steel pin and barrel hinges; Three per door panel. |
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| | | B. | Utility Latch: |
| | | | 1. | Handle: 0.625 inch (16mm) diameter stainless steel. |
| | | | 2. | Latch: 7 gauge stainless steel 1 inch by 10 inch by 0.187 inch thick (25mm x 254mm x 4.7mm). |
| | | | 3. | Backer Plate: 14 gauge stainless steel. |
| | | | 4. | Catch Bracket: 12 gauge stainless steel. |
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| | | C. | Handles: Prepared for Schlage AL Series or commercial grade 2 lever or knob or EZSET stainless steel commercial grade 2 knobs. |
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| | PART 3 | EXECUTION |
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| | 3.1 | EXAMINATION |
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| | | A. | Do not begin installation until substrates have been properly prepared. |
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| | | B. | If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding. |
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| | 3.2 | PREPARATION |
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| | | A. | Clean surfaces thoroughly prior to installation. |
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| | | B. | Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions. |
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| | 3.3 | INSTALLATION |
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| | | A. | Install in accordance with manufacturer's instructions. |
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| | | B. | Install door plumb, level and square without warp, bow or rack. |
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| | | C. | Install shims at each fastening location. |
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| | | D. | Do not paint or otherwise finish doors. |
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| | 3.4 | CLEANING AND MAINTENANCE |
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| | | A. | Clean with a mild detergent or soap scum remover. |
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| | | B. | Where detergents do not work, low pressure washers with mild soap and a soft cloth may be used. |
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| | | C. | Multi-purpose cleaners may be used, provided they are PVC compatible. Spot test material in an inconspicuous location prior to cleaning. |
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| | | D. | Do not use of abrasive cleaners. |
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| | | E. | Repair minor damages to finish in accordance with manufacturer's instructions and as approved by Architect. |
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| | | F. | Where damage cannot be repaired, remove and replace damaged Work in accordance with manufacturer's instructions. |
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| | 3.5 | PROTECTION |
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| | | A. | Protect installed products until completion of project. |
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| | | B. | Touch-up, repair or replace damaged products before Substantial Completion. |
| | ** NOTE TO SPECIFIER ** Below is a typical door schedule for multiple door instances. Copy and paste the paragraph below for each instance, or delete the entire article if not required. |
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| | 3.6 | DOOR SCHEDULE |
| | ** NOTE TO SPECIFIER ** Insert keynote or descriptor to identify this door on the Contract Drawings. |
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| | | A. | Door: __________________________________. |
| | ** NOTE TO SPECIFIER ** Select door width. Delete two of the next three paragraphs. |
| | | | 1. | Door Width: 2/6 - 30 inches (762mm). |
| | | | 2. | Door Width: 2/8 - 32 inches (813mm). |
| | | | 3. | Door Width: 3/0 - 36 inches (914mm). |
| | | | 4. | Door Width: Double 2/8 - 64 inches (1626mm). |
| | | | 5. | Door Width: Double 3/0 - 72 inches (1829mm). |
| | ** NOTE TO SPECIFIER ** Select door height. Delete one of the next two paragraphs. |
| | | | 6. | Door Height: 6/8 - 80 inches (2032mm). |
| | | | 7. | Door Height: 7/0 - 84 inches (2134mm). |
| | ** NOTE TO SPECIFIER ** Select door handing. Where sizes are unknown or multiple door sizes are specified in this section, select option to coordinate with the Contract Drawings. Delete three of the next four paragraphs. |
| | | | 8. | Handing: Left Hand. |
| | | | 9. | Handing: Right Hand. |
| | | | 10. | Handing: Left Hand Active / Right Hand Passive. |
| | | | 11. | Handing: Right Hand Active / Left Hand Passive. |
| | ** NOTE TO SPECIFIER ** Select jamb depth. Delete one of the next two paragraphs. |
| | | | 12. | Jamb: 4 9/16 inch (116mm). |
| | | | 13. | Jamb: 6 9/16 inch (167mm). |
| | ** NOTE TO SPECIFIER ** Select glazing where required. Delete one or both of the next two paragraphs. |
| | | | 14. | Glazing: 1/2 inch Insulated Glass 16 inches by 16 inches (406mm x 406mm). |
| | | | 15. | Glazing: 1/2 inch Insulated Glass 20 inches by 24 inches (508mm x 610mm). |
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| | END OF SECTION |