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Wayne-Dalton Corp. Coiling Doors and Grilles
 
         
SECTION 08330
 
         
COILING DOORS AND GRILLES
 
         
          ** NOTE TO SPECIFIER ** Wayne-Dalton; upward coiling, service, insulated, ventilated, and fire rated; coiling grilles.

This section is based on the products of Wayne-Dalton Corporation, which is located at:
.
One Door Drive
Mt. Hope, OH 44660
Tel: (800) 764-1457
Fax: (800) 336-1422
Email: tbrewster@wayne-dalton.com

Wayne-Dalton manufactures a full line of coiling doors and grilles. This section covers standard service doors, insulated doors, ventilated doors with perforated slats, fire doors, and coiling grilles. The Titan model is a service door for extra large or heavy duty openings.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Upward coiling service doors.
 
          B.Upward coiling ventilated doors.
 
          C.Upward coiling fire doors.
 
          D.Upward coiling grilles.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 09900 - Paints and Coatings: Field painting.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.NFPA 80 - Standard for Fire Doors and Windows; 1999.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.[ Product Data ]: Manufacturer's specifications and technical literature.
 
          C.Shop Drawings: Drawings of openings, showing locations of guide anchors and other supports.
 
          D.Operation and Maintenance Data.
          1.Testing and resetting requirements for fire doors.
 
          1.5QUALITY ASSURANCE
 
          A.Installer Qualifications: Authorized by manufacturer.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Coiling Doors and Grilles: Provide products manufactured by Wayne-Dalton Corporation, One Door Drive, Mt. Hope, OH 44660. ASD. Tel: (330) 674-7015. Fax: (330)674-1857. Email: tbrewster@wayne-dalton.com.
 
          B.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** Delete paragraph above or below; coordinate with Division 1 requirements.
 
          C.Substitutions: Not permitted.
 
          2.2COILING SERVICE DOORS
          ** NOTE TO SPECIFIER ** The following describes Wayne-Dalton Commercial 900 Series (2 inch slats) and 800 Series (3 inch slats).
 
          A.Coiling Service Doors: Uninsulated interlocking slat curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete all but one of the following operation descriptions.
          1.Operation: Push-up.
          2.Operation: Chain hoist.
          3.Operation: Awning crank.
          4.Operation: Wall crank box.
          5.Operation: Electric motor.
          6.Design Wind Load: 20 psf (0.96 kPa); provide slat thickness as required to withstand wind loads.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material descriptions. Besides the curtain slats, other components include side guides, brackets, and coil hood. Galvanized steel slats are used with primed steel guides and accessory components unless corrosion conditions require all steel components to be galvanized. Both stainless steel and aluminum are also available in mill finish.
          7.Material: Galvanized steel slats; other exposed components steel, not galvanized; factory coated.
          8.Material (All Exposed Components): Galvanized steel; factory coated.
          9.Material (All Exposed Components): Stainless steel; No.4 finish.
          10.Material (All Exposed Components): Aluminum; clear anodized.
          11.Material (All Exposed Components): Aluminum; bronze anodized.
          12.Slat Profile: Curved, roll-formed.
          13.Slat Profile: Flat, roll-formed.
          ** NOTE TO SPECIFIER ** Uninsulated service doors come in two slat widths (2 inches and 3 inches). For each width, the slat thickness determines how large the opening can be. In addition, extra thickness can be specified to improve impact resistance. Select the appropriate combination below of slat width and thickness and delete the other combinations. For 2 inch slats:
24 gauge - up to 14 by 16 feet
22 and 20 gauge - up to 16 by 40 feet
          14.Slat Width: 2 inches (50 mm).
          15.Slat Thickness: 24 gauge (0.6 mm).
          16.Slat Thickness: 22 gauge (0.75 mm).
          17.Slat Thickness: 20 gauge (.9 mm).
          ** NOTE TO SPECIFIER **
For 3 inch slats:
22 gauge - up to 20 by 40 feet
20 gauge - up to 25 by 40 feet
18 and 16 gauge - up to 40 by 40 feet
          18.Slat Width: 3 inches (75 mm).
          19.Slat Thickness: 22 gauge (0.75 mm).
          20.Slat Thickness: 20 gauge (0.9 mm).
          21.Slat Thickness: 18 gauge (1.2 mm).
          22.Slat Thickness: 16 gauge (1.5 mm).
          23.Slat Wind Locks: Metal; every other slat, both ends.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          24.Curtain Bottom Bar: To stiffen curtain, provide two equal-sized angles, minimum 1/8 inch (3 mm) thick.
          25.Curtain Bottom Bar: To stiffen curtain, provide extruded aluminum bar.
          26.Weatherstripping and Seals:
          a.Bottom Bar: Neoprene or EPDM loop compression seal.
          b.Hood: Internal neoprene baffle.
          c.Guides: Surface vinyl weatherstripping.
          ** NOTE TO SPECIFIER ** Delete all but one of the following three mounting descriptions.
          27.Mounting: Face of wall.
          28.Mounting: Between jambs.
          29.Mounting: As indicated on drawings.
          30.Supporting Brackets: Minimum 3/16 inch (5 mm) thick steel plate.
          ** NOTE TO SPECIFIER ** The following describes Wayne-Dalton 800C Series (3 inch slats), insulated.
 
          B.Coiling Service Doors: Insulated interlocking slat curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete all but one of the following operation descriptions.
          1.Operation: Chain hoist.
          2.Operation: Wall crank box.
          3.Operation: Electric motor.
          4.Design Wind Load: 20 psf (0.96 kPa); provide slat thickness as required to withstand wind loads.
          5.Material: Galvanized steel slats; other exposed components steel, not galvanized; factory coated.
          6.Slat Profile: Flat, roll-formed, with backing panel; filled with foamed-in-place polyurethane insulation having an R-value of 7.58 (1.33 sq m K/W).
          7.Slat Width: 3 inches (75 mm).
          ** NOTE TO SPECIFIER ** The slat thickness determines how large the opening can be. Select the appropriate slat thickness and delete the others. For 3 inch slats:
22 gauge - up to 24 by 16 feet
20 gauge - up to 28 by 22 feet
18 gauge - up to 40 by 30 feet
          8.Slat Thickness: 22 gauge (0.75 mm).
          9.Slat Thickness: 20 gauge (0.9 mm).
          10.Slat Thickness: 18 gauge (1.2 mm).
          11.Slat Back Panels: 24 gauge (0.6 mm).
          12.Slat Wind Locks: Metal; every other slat, both ends.
          13.Curtain Bottom Bar: To stiffen curtain, provide two equal-sized angles, minimum 1/8 inch (3 mm) thick, separated by slat; uninsulated slat when locks are used.
          14.Weatherstripping and Seals:
          a.Bottom Bar: Neoprene or EPDM loop compression seal.
          b.Hood: Internal neoprene baffle.
          c.Guides: Surface vinyl weatherstripping.
          d.Lintel: Nylon, straight bristle brush type, with aluminum extrusion for easy attachment to header.
          ** NOTE TO SPECIFIER ** Delete all but one of the following three mounting descriptions.
          15.Mounting: Face of wall.
          16.Mounting: Between jambs.
          17.Mounting: As indicated on drawings.
          18.Supporting Brackets: Minimum 3/16 inch (5 mm) thick steel plate.
          ** NOTE TO SPECIFIER ** The following describes Wayne-Dalton Secur-Vent Models 840 (2 inch slats) and 841 (3 inch slats).
 
          C.Ventilated Coiling Service Doors: Perforated interlocking slat curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete all but one of the following operation descriptions. Manual push-up is not available in the 20 gauge thickness.
          1.Operation: Push-up.
          2.Operation: Chain hoist.
          3.Operation: Awning crank.
          4.Operation: Electric motor.
          5.Design Wind Load: 20 psf (0.96 kPa); provide slat thickness as required to withstand wind loads.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material descriptions. Besides the curtain slats, other components include side guides, brackets, and coil hood. Galvanized steel slats are used with primed steel guides and accessory components unless corrosion conditions require all steel components to be galvanized. Both stainless steel and aluminum are also available in mill finish.
          6.Material: Galvanized steel slats; other exposed components steel, not galvanized; factory coated.
          7.Material (All Exposed Components): Galvanized steel; factory coated.
          8.Material (All Exposed Components): Stainless steel; No.4 finish.
          9.Material (All Exposed Components): Aluminum; clear anodized.
          10.Material (All Exposed Components): Aluminum; bronze anodized.
          11.Slat Profile: Flat, roll-formed; perforations consisting of 1/16 inch (1.5 mm) diameter holes located on 3/32 inch (2.2 mm) centers, staggered, providing 41 percent open area over entire length of slat.
          ** NOTE TO SPECIFIER ** Ventilated service doors come in two slat widths (2 inches and 3 inches). For each width, the slat thickness determines how large the opening can be. In addition, increased thickness can improve impact resistance. Select the appropriate combination below of slat width and thickness and delete the other combinations.
2 inch slats - up to 16 feet wide by 18 feet high.
3 inch slats - up to 22 by 22 feet.
          12.Slat Width: 2 inches (50 mm).
          13.Slat Width: 3 inches (75 mm).
          14.Slat Thickness: 22 gauge (0.75 mm).
          15.Slat Thickness: 20 gauge (0.9 mm).
          16.Slat Wind Locks: Metal; every other slat, both ends.
          17.Curtain Bottom Bar: To stiffen curtain, provide two equal-sized angles, minimum 1/8 inch (3 mm) thick.
          18.Insect Seals:
          a.Bottom Bar: Neoprene or EPDM loop compression seal.
          b.Guides: Nylon, straight bristle brush type.
          c.Lintel: Nylon, straight bristle brush type, with aluminum extrusion for easy attachment to header.
          ** NOTE TO SPECIFIER ** Delete all but one of the following three mounting descriptions.
          19.Mounting: Face of wall.
          20.Mounting: Between jambs.
          21.Mounting: As indicated on drawings.
          22.Supporting Brackets: Minimum 3/16 inch (5 mm)thick steel plate.
          ** NOTE TO SPECIFIER ** The following describes Wayne-Dalton Titan Models 830 (18 gauge) and 831 (14 gauge).
 
          D.Coiling Service Doors: Extra-heavy-duty uninsulated interlocking slat curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete one of the following operation descriptions.
          1.Operation: Chain hoist.
          2.Operation: Electric motor.
          3.Design Wind Load: 30 psf (1.44 kPa); provide slat thickness as required to withstand wind loads.
          ** NOTE TO SPECIFIER ** Delete two of the following material descriptions. Primed steel guides and accessory components are used with both galvanized and primed steel slats unless corrosion conditions require all steel components to be galvanized.
          4.Material (All Exposed Components): Steel, factory-primed.
          5.Material: Galvanized steel slats, hoods, and bottom bars; other exposed components steel, not galvanized; factory coated.
          6.Material (All Exposed Components): Galvanized steel; factory coated.
          7.Slat Profile: Curved, roll-formed, reversible, shedding water on both sides.
          8.Slat Size: 6 inches (150 mm) wide, with 1-3/8 inch (35 mm) crown depth.
          ** NOTE TO SPECIFIER ** Delete one of the following slat thicknesses.
          9.Slat Thickness: 18 gauge (1.2 mm).
          10.Slat Thickness: 14 gauge (1.9 mm).
          11.Slat Wind Locks: Galvanized malleable iron; on every slat, both ends; bolted on with 4 galvanized carriage bolts.
          12.Curtain Bottom Bar: To stiffen curtain, provide two equal-sized angles, minimum 2-1/2 inches (63 mm) by 2 inches (50 mm) by 3/16 inch (5 mm) thick.
          13.Weatherstripping and Seals:
          a.Bottom Bar: Neoprene or EPDM loop compression seal.
          b.Hood: Internal neoprene baffle.
          c.Guides: Surface vinyl weatherstripping.
          ** NOTE TO SPECIFIER ** Delete all but one of the following three mounting descriptions.
          14.Mounting: Face of wall.
          15.Mounting: Between jambs.
          16.Mounting: As indicated on drawings.
          17.Supporting Brackets: Minimum 3/8 inch (9.5 mm) thick steel plate.
          18.Guides: Minimum 1/4 inch (6 mm) thick steel angles forming groove a minimum of 4 inches (100 mm) deep.
 
          2.3COILING FIRE DOORS
          ** NOTE TO SPECIFIER ** The following describes Wayne-Dalton Akbar 89 Series rolling fire doors. UL labeled doors are available up to 13.5 feet wide, 12 feet high, or 162 square feet. Over that size, but less than 36 feet wide or 28 feet high (maximum of 576 square feet), a UL oversize label is available.
.
FM labeled doors are available up to 12 feet wide or 12 feet high or 144 square feet. Over that size, but less than 18 feet wide, 18 feet high, or 324 square feet, an FM oversize label is available.
 
          A.Coiling Fire Doors: Uninsulated interlocking slat curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete all but one of the following fire rating descriptions.
          1.Fire Rating(s): As indicated on drawings.
          2.Fire Rating: 3/4 hour.
          3.Fire Rating: 1-1/2 hours.
          4.Fire Rating: 3 hours.
          5.Fire Rating: 4 hours.
          ** NOTE TO SPECIFIER ** Delete either UL or FM labels. FM labels are available only for 3-hour rated doors.
          6.Label: Underwriters Laboratories 1nc.
          7.Label: Factory Mutual.
          8.Provide oversize certificate for oversized doors.
          ** NOTE TO SPECIFIER ** Delete all but one of the following operation descriptions.
          9.Operation: Push-up.
          10.Operation: Chain hoist.
          11.Operation: Awning crank.
          12.Operation: Wall crank box.
          13.Operation: Electric motor.
          14.Material: Galvanized steel slats; other exposed components steel, not galvanized; factory coated.
          15.Slat Profile: Curved, roll-formed.
          16.Slat Profile: Flat, roll-formed.
          ** NOTE TO SPECIFIER ** Fire doors come in two slat widths (2 inches and 3 inches). For each width, the slat thickness determines how large the opening can be. However, the requirements of the fire rating may over-ride the structural considerations. Select the appropriate combination below of slat width and thickness and delete the other combinations. For 2 inch slats:
22 gauge - up to 13.5 by 12 feet (max labelled size)
20 gauge - up to 20 by 24 feet (oversize label)
          17.Slat Width: 2 inches (50 mm).
          18.Slat Thickness: 22 gauge (0.75 mm).
          19.Slat Thickness: 20 gauge (0.9 mm).
          ** NOTE TO SPECIFIER **
For 3 inch slats:
22 gauge - up to 13.5 by 12 feet high (max labelled size)
20 gauge - up to 20 by 24 feet (oversize certificate only)
18 gauge - up to 36 by 28 feet (oversize certificate only)
          20.Slat Width: 3 inches (75 mm).
          21.Slat Thickness: 22 gauge (0.75 mm).
          22.Slat Thickness: 20 gauge (0.9 mm).
          23.Slat Thickness: 18 gauge (1.2 mm).
          24.Slat Wind Locks: Metal; every other slat, both ends.
          25.Curtain Bottom Bar: To stiffen curtain, provide two equal-sized angles, minimum 1/8 inch (3 mm) thick.
          ** NOTE TO SPECIFIER ** All seals are optional on rolling fire doors.
          26.Seals:
          a.Bottom Bar: Neoprene or EPDM loop compression seal.
          b.Hood: Internal flame baffle controlled by fusible link.
          c.Guides: Weatherstripping.
          ** NOTE TO SPECIFIER ** Delete all but one of the following three mounting descriptions.
          27.Mounting: Face of wall.
          28.Mounting: Between jambs.
          29.Mounting: As indicated on drawings.
          30.Supporting Brackets: Minimum 3/16 inch (5 mm) thick steel plate.
 
          2.4COILING GRILLES
 
          A.Coiling Grilles: Grill curtain, upward rolling, running in side guides.
          ** NOTE TO SPECIFIER ** Delete all but one of the following operation descriptions.
          1.Operation: Push-up.
          2.Operation: Chain hoist.
          3.Operation: Awning crank.
          4.Operation: Electric motor.
          5.Curtain: 5/16 inch (8 mm) diameter galvanized steel horizontal rods covered with metal tubes, spaced 2 inches (51 mm) on center and connected by vertical metal links; curtain end links locking into side guides to prevent removal.
          ** NOTE TO SPECIFIER ** Delete all but one of the following material descriptions. Aluminum and stainless steel are also available in mill finish.
          6.Exposed Components: Aluminum, clear anodized.
          7.Exposed Components: Aluminum, color anodized.
          8.Exposed Components: Stainless steel, No.4 finish.
          9.Exposed Components: Galvanized steel, factory coated.
          10.Bottom Bar: Extruded tubular aluminum, with nylon end caps acting as bearing surfaces and housing for locking mechanisms.
          11.Supporting Brackets: Minimum 3/16 inch (5 mm) thick steel plate.
 
          2.5COMPONENTS
          ** NOTE TO SPECIFIER ** Most of the components in the following article are required for all models of doors. Delete those that are obviously inapplicable to the types of doors specified above.
 
          A.Door Guides: Roll-formed channels and angles or structural angles, with slot of sufficient depth to retain curtain in guides at up to design wind pressure.
          1.Integral windlock bars to engage windlocks at design wind pressure.
          2.Bottom bar stops.
          3.Top of guides flared to reduce drag and wear.
          4.Bolted to supporting structure as recommended by manufacturer.
 
          B.Grille Guides: Extruded aluminum with soft wool pile inserts on both contact faces.
 
          C.Door and Grille Supports: Coil door on pipe shaft of sufficient size to carry door load with deflection not greater than 0.03 inches per foot (2.5 mm per meter) of door span.
          1.Brackets: Enclose ends of coil and support pipe shaft; steel plate, minimum 3/16 inch (5 mm) thick, with permanently lubricated sealed ball bearings.
          2.Counterbalance: Helical torsion springs of high-grade oil tempered steel, evenly balancing door at every point in travel with 25 percent safety factor.
          ** NOTE TO SPECIFIER ** The following paragraph applies only to Titan heavy-duty doors. Delete if not required.
          3.Anchor springs to pipe shaft using cast iron anchors designed to eliminate concentration strain and allow equal adjustment of all springs simultaneously using a charging wheel.
          4.Ends of pipe sealed with steel or cast iron plugs
          5.Push-Up Doors: Maximum 25 pound (111 N) lift effort.
 
          D.Hoods: Enclosing curtain coil, pipe shaft, and counterbalance, concealing them from view from both sides.
          1.Sheet metal of same material as curtain; 24 gauge (0.6 mm) steel, 0.03 inch (0.8 mm) aluminum, 24 gauge (0.6 mm) stainless steel.
          2.Flange attachment to top header, with rolled bottom edge; provide intermediate supports as required.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
          3.Shape: Round.
          4.Shape: Square.
 
          E.Manual Operation and Locking Mechanisms:
          1.Chain Hoist: Provide reduction gears, sprocket, and galvanized hand chain with chain keeper suitable for padlock (by others); maximum pull on hand chain of 35 pounds (156 N).
          ** NOTE TO SPECIFIER ** Delete inapplicable locking provisions below. The simplest type of lock is the slide bolt type. Do not specify more than one type for each door. If different locks are required for some doors, copy the locking provisions to the appropriate door descriptions above.
          2.Manual Slide Bolts: Located on bottom bar, operable from inside.
          3.Manual Slide Bolts: Located on bottom bar, operable from inside and outside.
          4.Jamb Locks: Thumbturn operation from inside, latching into side guide.
          5.Jamb Locks: Mortise cylinder lock on bottom bar, operable from outside by key and inside by thumbturn, latching into side guide.
          6.Center Locks: Mortise cylinder lock on bottom bar, operable from outside by key and inside by thumbturn, latching into both side guides.
 
          F.Electric-Motor Operation and Locking:
          1.Motor: Open drip-proof, continuous-duty, with heavy-duty worm and gear reducer, positive disc-type brake and emergency chain operation; capacity sufficient to operate door at average speed of 8-12 inches per second (0.2-0.3 m/s); design to permit removal of motor without affecting emergency chain operation.
          2.Transformer: Three-voltage, 30 VA capacity, allowing change of voltage in field.
          3.Starter: Reversing size "0", with electrical and mechanical interlocks to prevent simultaneous energizing of starter coils and when in emergency chain mode or when locked.
          4.Controls: 24 V; factory pre-wired control panel, color coded wiring, and adjustable limit switches not affected by use of emergency chain operation.
          ** NOTE TO SPECIFIER ** Other types of actuators are available; consult manufacturer.
          5.Actuator: 24 V reversing magnetic contactor; push-button station marked OPEN-CLOSE-STOP; wall-mounted in location indicated.
          ** NOTE TO SPECIFIER ** For electric operation, locks are often unnecessary - the operator gearing will usually prevent manual operation of the door from the outside. If locks are used, electric interlocks with the operator are recommended.
          6.Manual Slide Bolts: Located on bottom bar, operable from inside.
          7.Manual Slide Bolts: Located on bottom bar, operable from inside and outside.
          8.Jamb Locks: Thumbturn operation from inside, latching into side guide.
          9.Jamb Locks: Mortise cylinder lock on bottom bar, operable from outside by key and inside by thumbturn, latching into side guide.
          10.Center Locks: Mortise cylinder lock on bottom bar, operable from outside by key and inside by thumbturn, latching into both side guides.
          11.Electrical interlock preventing operator actuation when door is locked.
 
          G.Fire Door Controls: Automatic closing device and governor to regulate speed of door closing.
          1.Governor: Escapement type, inoperative during normal operation, but closing door under automatic operation at no faster than 2 feet per second (0.61 m/s).
          2.Automatic Closing Device: Fusible link rated at 165 degrees F (74 degrees C).
          ** NOTE TO SPECIFIER ** The fusible link device described above will always be provided, as a condition of the fire rating. Other automatic fire door closing device are commonly used, including fire alarm actuation, smoke detectors, etc. Consult manufacturer for options.
          3.Automatic Closing Device: __________.
 
          H.Factory Coating for Galvanized Components: Phosphate treated for adhesion, followed by one coat epoxy.
 
          I.Factory Coating for Bare Steel Components, Except Bearing Surfaces: Rust-inhibitive primer.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Before beginning work, verify that openings have been properly prepared.
 
          B.Verify that electrical rough-ins are in place.
 
          3.2INSTALLATION
 
          A.Install in accordance with manufacturer's instructions.
 
          B.Install doors plumb, level, and operating smoothly without binding.
 
          C.Install fire rated doors in accordance with NFPA 80.
          1.Test doors for proper operation under emergency conditions in the presence of designated Owner personnel and as required by local code authority.
 
         
END OF SECTION