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	SECTION 08630
	METAL FRAMED SKYLIGHTS
	Copyright 2007 ARCAT, Inc. - All rights reserved
	** NOTE TO SPECIFIER ** Solar Innovations, Inc.; aluminum and wood framed skylights. . This section is based on the products of Solar Innovations, Inc., which is located at: 31 Roberts Rd. Pine Grove, PA 17963 Toll Free Tel: 800-618-0669 Tel: 570-915-1500 Email: request info Web: www.solarinnovations.com [ Click Here ] for additional information. . Solar Innovations is a leading manufacturer of the highest quality aluminum and wood structures. Their comprehensive product line also includes conservatories, greenhouses, solariums, skylights, pool and spa enclosures, folding glass walls, walkways, canopies, terrace doors and more. Solar Innovations strives to produce products tailored to each particular need, residential or commercial. This specification includes Solar Innovations aluminum and wood framed skylights that are available in any size, design, or color with custom or standard options, at comparable prices to their competitors.
	PART 1	GENERAL
	1.1	SECTION INCLUDES
	** NOTE TO SPECIFIER ** Delete items below not required for project.
		A.	Skylights.
		B.	Glass and glazing.
	1.2	RELATED SECTIONS
	** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
		A.	Section 06100 - Rough Carpentry: Framed openings.
		B.	Section 06200 - Finish Carpentry: Interior wood casing.
		C.	Section 07210 - Building Insulation: Batt insulation at skylight perimeter.
		D.	Section 07300 - Roof Covering.
		E.	Section 07620 - Flashing and Sheet Metal: Flashing associated with roofing.
		F.	Section 07900 - Joint Sealers: Perimeter joint sealant and backer rod.
	1.3	REFERENCES
	** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
		A.	AAMA 611 - Voluntary Specification for Anodized Architectural Aluminum.
		B.	ASTM A 36/A 36M - Standard Specification for Carbon Structural Steel.
		C.	ASTM B 308/B 308M - Standard Specification for Aluminum-Alloy 6061-T6 Standard Structural Profiles.
		D.	ASTM C 864 - Standard Specification for Dense Elastomeric Compression Seal Gaskets, Setting Blocks, and Spacers.
		E.	AWS D1 - Structural Welding Code.
		F.	FGMA - Flat Glass Marketing Association, Glazing Manual.
	1.4	DESIGN / PERFORMANCE REQUIREMENTS
		A.	Provide framing system supporting glazing, complete with all components necessary to provide a weather tight system, including perimeter flashing and sealants within the skylight.
			1.	Provide structural design, engineering, and fabrication by manufacturer.
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs. Use the second paragraph if you wish the manufacturer to determine loading requirements based on the skylight desired, location, and use.
			2.	Design to withstand uniform structural load of 40 psf (195 kg/sq meter).
			3.	Design framing system and glazing material to support design loads as prescribed by the governing building code.
			4.	Design to withstand thermal variations of 60 degrees F (15.5 degrees C) from ambient temperature without causing bucking, stresses on glass, failure of seals, undue stress on structural elements, reduction of performance, or other detrimental effects.
			5.	Maximum Allowable Deflection of Any Framing Member Normal to Plane of Glazing: Not more than L/175.
			6.	No uncontrolled water leakage in system under normal circumstances. (Design pressures.) If none are selected, Industry standards will be utilized based on conditions and location as requested per building design engineer or architect.
	1.5	SUBMITTALS
		A.	Submit under provisions of Section 01300.
		B.	Product Data: Manufacturer's data sheets on each product to be used, including:
			1.	Preparation instructions and recommendations.
			2.	Storage and handling requirements and recommendations.
			3.	Installation methods.
		C.	Shop Drawings: Detailed drawings and structural calculations prepared specifically for the project by manufacturer; provide stamp or seal of licensed professional engineer if required by authorities having jurisdiction.
	** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
		D.	Selection Samples: Two complete sets of color samples representing manufacturer's full range of standard colors.
		E.	Verification Samples:
			1.	Aluminum Finish: Two samples, minimum size 2 by 3 inches (50 by 75 mm), representing actual product and color.
			2.	Wood Finish: Two samples, minimum size 2 by 5 inches (50 by 127 mm), representing actual product and color.
			3.	Glass: Two samples, minimum size 12 inches (300 mm) square, of specified glass, including coatings or frit pattern.
			4.	Assembly Sample: 12 by 12 inch (300 by 300 mm) assembly complete with glazing, gaskets, fasteners, anchors, and finish; do not proceed with fabrication until workmanship and color are approved by Architect.
		F.	Manufacturer's Certificates: Certify products meet or exceed specified requirements.
	1.6	QUALITY ASSURANCE
		A.	Manufacturer Qualifications: Company specializing in manufacturing products specified in this Section with minimum 5 years experience in fabrication and erection of glazed window wall systems for projects of similar scope.
		B.	Installer Qualifications: Experienced in performing work of this section that has specialized in installation of work similar to that required for this project.
	** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
		C.	Mock-Up: Provide a full size mock-up for evaluation of surface preparation techniques and application workmanship.
			1.	Finish areas designated by Architect.
			2.	Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
			3.	Refinish mock-up area as required to produce acceptable work.
			4.	Incorporate accepted mock-up as part of the Work.
	1.7	DELIVERY, STORAGE, AND HANDLING
		A.	Store products in manufacturer's unopened packaging until ready for installation.
		B.	Protect factory finishes from damage, precipitation and construction materials until ready for installation.
	1.8	PROJECT CONDITIONS
		A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
		B.	Perform structural silicone sealant work when air temperature is above 10 degrees F (minus 12 degrees C).
	1.9	WARRANTY
		A.	Provide skylight manufacturer's warranty that properly installed skylight will be free from significant defects in material, workmanship, and uncontrolled water leakage for five years from date of Substantial Completion.
	** NOTE TO SPECIFIER ** Delete warranties below that do not apply to products specified.
		B.	Warranty anodized aluminum finish for five years.
		C.	For stock color PPG Duranar 70 percent fluoropolymer finishes, provide paint manufacturer's warranty for color and film integrity for at least 10 years from date of application.
		D.	For custom color PPG Duranar 70 percent fluoropolymer finishes, provide paint manufacturer's warranty for color and film integrity for at least ten years from date of application.
		E.	For stock color PPG Acrynar 50 percent fluoropolymer finishes, provide warranty for color and film integrity for ten years from date of application.
		F.	For custom color PPG Acrynar 50 percent fluoropolymer finishes, provide paint manufacturer's warranty for color and film integrity for at least ten years from date of application.
		G.	For stock color PPG Duracron, thermosetting acrylic resin finishes, provide warranty for cracking and pulling integrity for five years from date of application.
		H.	For custom color PPG Duracron, thermosetting acrylic resin finishes, provide paint manufacturer's warranty for cracking and pulling integrity for at least five years from date of application.
	** NOTE TO SPECIFIER ** Under extreme conditions, warranties for glazing may be less than 5 years. Verify conditions with manufacturer. Delete the following paragraph if not required; edit to suit conditions.
		I.	For glazing, provide glazing manufacturer's standard warranty against defective materials, delamination, seal failure, and defects in manufacturing for at least five years.
	PART 2	PRODUCTS
	2.1	MANUFACTURERS
		A.	Acceptable Manufacturer: Solar Innovations, Inc., which is located at: 31 Roberts Rd. ; Pine Grove, PA 17963; Toll Free Tel: 800-618-0669; Tel: 570-915-1500; Email: request info; Web: www.solarinnovations.com
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
		B.	Substitutions: Not permitted.
		C.	Requests for substitutions will be considered in accordance with provisions of Section 01600.
	2.2	SKYLIGHTS
		A.	Skylight
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs.
			1.	Framing Members: Aluminum.
			2.	Framing Members: Solid wood interior, aluminum exterior; aluminum base plate and pressure cap system.
	** NOTE TO SPECIFIER ** Delete two of the following three paragraphs. Polycarbonate is also available; verify system compatibility, color and thickness prior to specifying.
			3.	Glazing: 3/16 inch (5 mm) float glass.
			4.	Glazing: 1 inch (25 mm) sealed insulating glass.
			5.	Glazing: ___________.
	** NOTE TO SPECIFIER ** Delete all but one of the following configuration descriptions.
			6.	Configuration: Double pitch.
			7.	Configuration: Single slope.
			8.	Configuration: Pyramid.
			9.	Configuration: Lantern.
			10.	Configuration: Polygon.
			11.	Configuration: Segmented barrel vault.
			12.	Configuration: True radius dome.
			13.	Configuration: ____________.
	** NOTE TO SPECIFIER ** Delete three of the following four paragraphs. The first two are standard options. Other sizes will be custom.
			14.	Framing Member Cross Section utilizing an LD Residential system: 2 by 2-13/16 inches (50 by 71 mm) not including glazing depth.
			15.	Framing Member Cross Section utilizing an LD Residential system: 2 by 5-1/2 inches (50 by 140 mm) not including glazing depth.
			16.	Framing Member Cross Section utilizing an HD commercial system: 3 by 2-3/4 inches (76 by 70 mm), 3 by 4 inches (76 by 102 mm), 3 by 6 inches (76 by 156 mm), 3 by 8 inches (76 by 203 mm), 3 by 10 inches (76 by 254 mm) not including glazing depth.
			17.	Framing Member Cross Section: As required to accomplish performance criteria.
			18.	Framing Member Cross Section: ___________.
	** NOTE TO SPECIFIER ** Edit the following paragraphs as required.
			19.	Dimensions:
				a.	Width: ________.
				b.	Length: ________.
	c. ** NOTE TO SPECIFIER ** Many code jurisdictions have their own local code requirements. Provide local code requirements under which the project is being designed; i.e. Uniform Building Code, 1997 Edition with local amendments. If project location has only national code jurisdiction, indicate as such.
			20.	Local Code Jurisdiction: ________.
	2.3	MATERIALS
	** NOTE TO SPECIFIER ** The exterior of the wood system is clad in aluminum. Retain this paragraph for both wood and aluminum framing systems.
		A.	Aluminum: 6063-T52, 6063-T5-T6, or 6105-T5 alloy and temper. Other alloys and tempers may be used for non-structural members provided they do not void the required warranties. Indicate alloys and tempers clearly on shop drawings and in structural calculations.
			1.	Framing Members: Thickness based on the design loading, cross sectional configuration, and fabrication requirement.
			2.	Aluminum flashing and Closures: Minimum of 0.040 inches (1.0 mm) thick.
			3.	Snap-On Covers and Miscellaneous Non-Structural Trim: Minimum thickness recommended by the manufacturer.
		B.	Insulation: Expanded polystyrene; provide at all filler panels and sheet metal members.
	** NOTE TO SPECIFIER ** Upon request the manufacturer also offers their systems in other hard woods such as redwood, cherry, or Spanish cedar. Delete this paragraph if wood is not desired. Delete the prohibition for laminated members if acceptable to manufacturer.
		C.	Wood: Solid wood mahogany; laminated members permitted for structural purposes.
	** NOTE TO SPECIFIER ** The manufacturer will select the type of glazing for the project based on project location, site, use of skylight, and input from the Architect. If glazing type has been determined, modify following to indicate type, thickness, tint if any, and other specific requirements. Coordinate with glazing described above.
		D.	Glazing: Provide glazing type as recommended by the manufacturer for the project.
		E.	Flashings: Sheet aluminum, same finish as for system components; secured with concealed fastening method or fastener with head finished to match; thickness as required for conditions encountered.
	** NOTE TO SPECIFIER ** Delete the following when not required.
		F.	Thermal Break: Manufacturer's standard system to provide thermal separation between exterior and interior components.
	** NOTE TO SPECIFIER ** Verify with manufacturer if internal reinforcing is required based on framing material, size and configuration.
		G.	Internal Reinforcing:
			1.	ASTM A 36/A 36M for carbon steel; or ASTM B 308/B 308M for structural aluminum.
			2.	Shapes and sizes to suit installation.
			3.	Shop coat steel components after fabrication with manufacturer recommended primer.
		H.	Glazing Gaskets: Compression type design, replaceable, EPDM, complying with ASTM C864, with solid strand cord to prevent shrinkage.
			1.	Completely compatible with glazing sealant to be used.
			2.	Profile and hardness as necessary to maintain uniform pressure for watertight seal.
			3.	Manufacturer's standard black color.
		I.	Setting Blocks, Edge Blocks, and Spacers: As required by manufacturer and compatible with insulated glass where required.
		J.	Structural Glazing Sealant: GE Silpruf; black.
		K.	Perimeter Sealant: GE Silpruf; color to match framing finish if available; otherwise color as selected from manufacturer's standard range.
		L.	Anchors and Fasteners:
			1.	Aluminum and stainless steel of type which will not cause electrolytic action or corrosion.
			2.	Zinc cadmium-plated fasteners may be used if acceptable to manufacturer.
			3.	Finish exposed fasteners to match aluminum frame.
		M.	Accessories: Provide accessories as scheduled to achieve design intent and environmental control.
	2.4	FABRICATION
		A.	Fabricate components in accordance with approved shop drawings. Remove burrs and rough edges. Shop fabricate to greatest extent practicable to minimize field cutting, splicing, and assembly. Disassemble only to extent necessary for shipping and handling limitations. Install gaskets and tapes in factory.
		B.	Welding:
			1.	Comply with recommendations of American Welding Society.
			2.	Grind exposed welds smooth and flush with adjacent surfaces before finishing; restore mechanical finish.
	** NOTE TO SPECIFIER ** Delete the following if internal reinforcing is not required for this project.
		C.	Steel Components:
			1.	Clean surfaces after fabrication and immediately prior to application of primer in accord with manufacturer's recommendations.
			2.	Apply specified shop coat primer in accord with manufacturer's instructions to provide 2.0 mil (0.05 mm) minimum dry film thicknesses.
		D.	Fabricate components true to detail and free from defects impairing appearance, strength, or durability. Contour outdoor horizontal or purlin glazing retainers to minimize water ponding and ice or snow buildup.
		E.	Fabricate components to allow for accurate and rigid fit of joints and corners. Match components carefully ensuring continuity of line and design. Ensure joints and connections will be flush and weather tight. Ensure slip joints make full, tight contact and are weather tight.
		F.	Reinforce components at anchorage and support points, at joints, and at attachment points for interfacing work.
		G.	Glass: Accurately size glass to fit openings allowing clearances following recommendations of "Glazing Manual" published by Flat Glass Marketing Association.
		H.	Cut glass clean and carefully. Nicks and damaged edges will not be accepted. Replace glass that has damaged edges.
	2.5	FINISHES
	** NOTE TO SPECIFIER ** Delete all but one of the following aluminum finishes. If more than one finish is required, indicate the locations where each is to be used. Verify current standard colors available.
		A.	Aluminum Finish: Anodized complying with AAMA 611.
			1.	Color: Clear (Class 1).
			2.	Color: Medium bronze.
			3.	Color: Dark bronze.
			4.	Color: Black.
		B.	Aluminum Finish: PPG Duranar, two coat, 70 percent fluoropolymer finish.
			1.	Color: Manufacturer's standard bronze color.
			2.	Color: Manufacturer's standard Hartford green color.
			3.	Color: Manufacturer's standard white color.
			4.	Color: Manufacturer's standard sandstone color.
			5.	Color: Manufacturer's standard black color.
			6.	Color: Manufacturer's standard natural clay color.
		C.	Aluminum Finish: PPG Acrynar, two coat. 50 percent fluoropolymer finish.
			1.	Color: Manufacturer's standard bronze color.
			2.	Color: Manufacturer's standard Hartford green color.
			3.	Color: Manufacturer's standard white color.
			4.	Color: Manufacturer's standard sandstone color.
			5.	Color: Manufacturer's standard black color.
			6.	Color: Manufacturer's standard natural clay color.
		D.	Aluminum Finish: PPG Duracron, thermosetting acrylic resin finish.
			1.	Color: Manufacturer's standard bronze color.
			2.	Color: Manufacturer's standard Hartford green color.
			3.	Color: Manufacturer's standard white color.
			4.	Color: Manufacturer's standard sandstone color.
			5.	Color: Manufacturer's standard black color.
			6.	Color: Manufacturer's standard natural clay color.
	** NOTE TO SPECIFIER ** If a custom color or a different type of finish is required, verify availability with manufacturer and enter a description below.
		E.	Aluminum Finish: ____________.
	** NOTE TO SPECIFIER ** Delete the following paragraph if no wood members are required.
		F.	Wood Finish: Manufacturer's standard water based sealer applied to minimize damage and discoloration during installation. Final sanding and finishing is by other. It is the customer's responsibility to properly maintain the finish on the wood to preserve any warranty.
	PART 3	EXECUTION
	3.1	EXAMINATION
		A.	Do not begin installation until substrates have been properly prepared.
		B.	If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
	3.2	PREPARATION
		A.	Clean surfaces thoroughly prior to installation.
		B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
	3.3	INSTALLATION
		A.	Install skylight system in accordance with approved shop drawings and manufacturer's instructions.
		B.	Separate dissimilar materials using nonconductive tape, paint, or other material not visible in finished work.
		C.	Provide attachments and shims to permanently fasten system to building structure.
		D.	Maintain dimensional tolerances and alignment with adjacent work.
		E.	Anchor securely in place, allowing for required movement, including expansion and contraction.
		F.	Install glazing and sealants in accordance with manufacturer's instructions without exception, including surface preparations.
		G.	Set sill members in bed of sealant. Set other members with internal sealants to provide weather tight construction.
		H.	Install flashings, bent metal closures, corners, gutters, and other accessories as required or detailed.
		I.	Clean surfaces and install sealant in accordance with sealant manufacturer's instructions and skylight manufacturer's guidelines.
	3.4	PROTECTION
		A.	Protect installed products until completion of project.
		B.	Touch-up, repair or replace damaged products before Substantial Completion.
	END OF SECTION