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	SECTION 09960
	Copyright 2006 ARCAT, Inc. - All rights reserved
	INDUSTRIAL COATINGS
	Copyright 2006 ARCAT, Inc. - All rights reserved
	This section is based on the products of the DuPont Industrial Coatings, which is located at: Barley Mill Plaza
	Building 21-1308 Wilmington, DE 19880-0021 Tel: 1-800-GET-DuPont Fax: 1-302-351-4143 Email: Janine.Little-Stoms@usa.dupont.com Web: www.industrialcoatings.dupont.com. ** NOTE TO SPECIFIER ** DuPont, Corlar, Imron, and Tufcote are registered trademarks of the DuPont Company. Unauthorized use is subject to US trademark and copyright law.
	PART 1	GENERAL
	1.1	SECTION INCLUDES
	** NOTE TO SPECIFIER ** Delete items below not required for project.
		A.	Industrial coatings.
		B.	Preparation of new surfaces for coating.
		C.	Preparation of existing surfaces for re-coating.
	1.2	RELATED SECTIONS
	** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required. Some of those listed below may be locations where high performance coatings need to be cross-referenced to this section.
		A.	Section 05120 - Structural Steel: Shop priming.
		B.	Section 05210 - Steel Joists: Shop priming.
		C.	Section 05500 - Metal Fabrications: Shop priming.
		D.	Section 07190 - Water Repellents.
		E.	Section 09900 - Paints and Coatings: Field painting not specified elsewhere.
		F.	Section 15075 - Mechanical Identification: Markers and color coding.
		G.	Section 16075 - Electrical Identification: Markers and color coding.
	1.3	REFERENCES
	** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
		A.	SSPC-SP 1 - Solvent Cleaning; Society for Protective Coatings; 1982.
		B.	SSPC-SP 2 - Hand Tool Cleaning; Society for Protective Coatings; 1995.
		C.	SSPC-SP 3 - Power Tool Cleaning; Society for Protective Coatings; 1995.
		D.	SSPC-SP 10- Near White Blast Cleaning; Society for Protective Coatings; 1995.
	1.4	SUBMITTALS
		A.	Submit under provisions of Section 01300.
		B.	Manufacturer's data sheets on each coating product to be used, including:
			1.	Product characteristics.
			2.	Preparation instructions and recommendations.
			3.	Primer requirements and recommendations.
			4.	Storage and handling requirements and recommendations.
		C.	Application methods.
	** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
		D.	Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and sheens.
		E.	Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square, representing actual product, color, and sheen.
	1.5	MOCK-UP
	** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of painting on the project.
		A.	Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
			1.	Finish areas designated by Architect.
			2.	Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
			3.	Refinish mock-up area as required to produce acceptable work.
	1.6	DELIVERY, STORAGE, AND HANDLING
		A.	Store products in manufacturer's unopened packaging until ready for installation.
		B.	Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
	1.7	PROJECT CONDITIONS
		A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not apply coatings under environmental conditions outside manufacturer's absolute limits.
	PART 2	PRODUCTS
	2.1	MANUFACTURERS
		A.	Acceptable Manufacturer: DuPont Industrial Coatings, which is located at: 4417 Lancaster Pike BMP21-1127 ; Wilmington, DE 19805; Toll Free Tel: 800-GET-DUPONT; Email: request info; Web: www.industrialcoatings.dupont.com
	** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
		B.	Substitutions: Not permitted.
		C.	Requests for substitutions will be considered in accordance with provisions of Section 01600.
	2.2	When submitting request for substitution, provide complete [ Product Data ] specified above under Submittals, for each substitute product.
	** NOTE TO SPECIFIER ** High performance coatings are designed for severe and moderate exposures. Mild exposure coatings are usually specified in Section 09900 - Paints and Coatings. Unless the drawings indicate exactly which coating system is to be used on each substrate, it is necessary to define the meaning of severe and moderate exposure by identifying the areas of the project that apply to each category.
	2.3	APPLICATIONS/SCOPE
	** NOTE TO SPECIFIER ** Severe exposure can occur both indoors and outdoors and is defined as any of the following conditions. If you wish to apply a better coating to a moderate exposure substrate in order to increase the longevity of the coating, include that substrate in the severe category. Coordinate with Contract Drawings, areas of the project in this category:- Aggressive marine environment.- Areas of frequent, heavy rainfall.- Areas with consistently high humidity.- Areas with consistently intense ultraviolet exposure.- Surfaces subject to cooling tower fallout or frequent deluge testing or washdown.- Exposure to the fumes or splash of aggressive concentrations of acid, alkalies, or solvents.- Surfaces highly vulnerable to mechanical damage or abrasion.
		A.	Severe Exposure Applications: Coordinate with Section 09900 and Contract Drawings for all Severe Exposure areas of the project.
	** NOTE TO SPECIFIER ** Moderate exposure can occur both indoors and outdoors and is defined as any of the following conditions. Coordinate with Contract Drawings, areas of the project in this category:- Moderate marine environment.- Areas of frequent rainfall.- Areas with high humidity.- Areas with high ultraviolet exposure.- Exposure to lower concentrations of less aggressive chemicals. - Surfaces infrequently or never subject to mechanical damage or abrasion.
		B.	Moderate Exposure Applications: Coordinate with Section 09900 and Contract Drawings for all Moderate Exposure areas of the project.
	** NOTE TO SPECIFIER ** Mild exposure can occur both indoors and outdoors and is defined as any of the following conditions. Coordinate with Contract Drawings, areas of the project in this category:- On exterior, regions with moderate or no rainfall or humidity.- No frequent washdown.- No exposure to chemicals.- Surfaces infrequently or never subject to mechanical damage or abrasion.
		C.	Mild Exposure Applications: Coordinate with Section 09900 and Contract Drawings for all Mild Exposure areas of the project.
	** NOTE TO SPECIFIER ** Use the following to define the scope of high performance coating work if not fully defined in a Finish Schedule or on the drawings. This must be carefully edited to reflect the surfaces actually found on the project. Be sure to coordinate scope with Section 09900 - Paints and Coatings if included.** NOTE TO SPECIFIER ** If the project involves repainting some but not all existing painted surfaces, be sure to indicated the extent of the repainting.
		D.	Industrial Assemblies To Be Painted:
			1.	Potable water tank(s), inside and outside.
			2.	Stack(s) and breeching.
			3.	Exterior piping, ducts, and electrical work.
			4.	Other: ______________________.
		E.	Exterior Building Surfaces To Be Painted:
			1.	Concrete walls, beams, columns, and soffits.
			2.	Concrete curbs, walks, floors, steps.
			3.	Concrete masonry walls.
			4.	Wood siding, trim, frames, doors, and window sash.
			5.	Plaster/Stucco walls and soffits.
			6.	Gypsum board soffits.
			7.	Bare metal, primed metal, and galvanized metal - corrosion-resistant finish.
			8.	Pipes, ducts, conduits, hangers and supports, equipment, and equipment enclosures exposed to weather or view - corrosion-resistant finish.
		F.	Interior Building Surfaces To Be Painted:
			1.	Gypsum board, plaster, concrete, and concrete masonry walls, ceilings, soffits, bulkheads, and columns.
			2.	Bare metal, primed metal, and galvanized metal.
			3.	Wood trim, paneling, frames.
			4.	Wood railings, and handrails.
	Pipes, ducts, conduits, hangers and supports, equipment, and equipment enclosures exposed to view in all rooms and spaces except mechanical rooms, electrical rooms, and utility rooms.
			5.	Pipes, ducts, conduits, hangers and supports, equipment, and equipment enclosures exposed to view in all rooms and spaces.
			6.	Access panels and equipment cabinets.
		G.	Surfaces Not to be Painted: Unless specifically indicated as to receive high performance coating, DO NOT PAINT THE FOLLOWING:
			1.	Items specified or provided with factory finish; materials and products having factory-applied primer are not considered factory finished.
			2.	Items indicated to receive other finishes.
			3.	Items indicated to remain unfinished.
			4.	Marble, granite, slate, and other natural stones.
			5.	Brick, concrete, cast stone, integrally colored plaster.
			6.	Glass.
			7.	Concrete masonry in utility, mechanical, and electrical spaces.
			8.	Anodized aluminum, bronze, terne, and lead.
			9.	Equipment nameplates, fire rating labels, and operating parts of equipment.
			10.	Acoustical materials.
			11.	Concealed pipes, ducts, and conduits.
		H.	Colors: To be selected by Architect from manufacturer's full range of available colors.
			1.	Finish pipes, ducts, and conduit the same color as the wall/ceiling they are mounted on/under.
			2.	Dark Colors and Deep Clear Colors: Regardless of number of coats specified, apply as many coats as necessary for complete hide.
	** NOTE TO SPECIFIER ** Delete all systems not required. Where more than one "Finish" is indicated delete all but one of them. Delete requirements that apply to materials not to be coated.
	2.4	SEVERE EXPOSURE COATING SYSTEMS
		A.	Non-Potable Water Immersion Exposure - Steel:
			1.	Finish: 2 coats Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
			2.	2. Carbon Steel: SSPC SP-5 preparation, minimum.
		B.	Non-Potable Water Immersion Exposure - Concrete:
			1.	Finish: 2 coats Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic
			2.	Concrete: Preparation as specified by manufacturer.
		C.	Steel Subject to High Temperatures (Over 250 degrees F or 121 C):
			1.	Finish Coat: Corlar 2.1 HTA (formerly Corlar 6AL25P) high temperature aluminum epoxy mastic. (up to 450 Degrees F (232 C) continuous, 500 Degrees F (260 C) (intermittent).
			2.	Preparation, application, and curing as recommended by manufacturer; SSPC SP-6 preparation, minimum.
		D.	Other Outdoor Surfaces Subject to Severe Exposure:
			1.	Finish: 2 coats Imron 2.1 HG high gloss polyurethane.
			2.	Finish: 2 coats Tufcote 3.5 HG-NI (formerly DuPont 50P) high gloss, non-isocyanate polyacryl anhydride enamel.
			3.	Primer:
	** NOTE TO SPECIFIER ** Select primer based on substrate. Delete surfaces not required in this project.
				a.	Carbon Steel: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
				b.	Aluminum and Stainless Steel: Corlar 2.1 PR (formerly Corlar 25P) satin high solids epoxy mastic.
				c.	Concrete Masonry: 1 heavy coat Tufcote LV BF (formerly DuPont 300P) acrylic emulsion latex block filler, squeegeed into pores.
				d.	Wood: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
			4.	Preparation as specified by manufacturer.
				a.	Carbon Steel: SSPC SP-6 preparation recommended. Other lesser degrees of surface preparation may be used in some cases with some sacrifice in performance.
	** NOTE TO SPECIFIER ** The following systems can also be used outdoors, if chalking of the finish is not objectionable.
		E.	Other Indoor Surfaces Subject to Severe Exposure:
			1.	Finish: 2 coats Corlar 2.8 HG (formerly Corlar 26P) high gloss epoxyFinish: 1 coat Corlar 2.8 HG (formerly Corlar 26P) high gloss, high build epoxy, over 1 coat Corlar 2.1 ST (formerly Corlar 25P satin high solids epoxy mastic).
			2.	Finish: 2 coats Corlar 2.8 HG-D (formerly Corlar 26P HB DTM) high gloss, high-build epoxy.
			3.	Primer:
	** NOTE TO SPECIFIER ** Select primer based on substrate. Delete surfaces not required in this project.
				a.	Carbon Steel: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
				b.	Concrete Masonry: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
				c.	Wood: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
				d.	Aluminum: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
				e.	Stainless Steel: Corlar 2.1 ST (formerly Corlar 25P) satin high solids epoxy mastic.
			4.	Preparation as specified by manufacturer.
				a.	Carbon Steel: SSPC SP-6 preparation recommended. Other lesser degrees of surface preparation may be used in some cases with some sacrifice in performance.
	2.5	MODERATE EXPOSURE COATING SYSTEMS
		A.	Outdoor Surfaces Subject to Moderate Exposure:
			1.	Finish: 1 coat Imron 2.1 HG high gloss polyurethane.
			2.	Finish: 1 coat Tufcote 3.5 HG-NI (formerly DuPont 50P), high gloss, non-isocyanate polyacryl anhydride enamel.
			3.	Primer:
	** NOTE TO SPECIFIER ** Select primer based on substrate. Delete surfaces not required in this project.
				a.	Carbon Steel: Imron 2.8 PR polyurethane primer.
				b.	Aluminum: Imron 2.8 PR polyurethane primer.
				c.	Concrete Masonry: Corlar 2.1 ST (formerly Corlar 25P) satin high gloss epoxy mastic.
				d.	Wood: Corlar 2.1 ST (formerly Corlar 25P) satin, high gloss epoxy mastic.
			4.	Preparation as specified by manufacturer.
				a.	Carbon Steel: SSPC SP-6 preparation recommended. Other lesser degrees of surface preparation may be used in some cases with some sacrifice in performance.
	** NOTE TO SPECIFIER ** The following systems can also be used outdoors, if chalking of the finish is not objectionable.
		B.	Indoor Surfaces Subject to Moderate Exposure:
			1.	Finish: 1 coat Imron 2.1 HG high gloss polyurethane.
			2.	Finish: 1 coat Corlar 2.8 HG (formerly Corlar 26P) high gloss epoxy.
			3.	Finish: 1 coat Imron 2.1 HG high gloss polyurethane.
			4.	Primer:
	** NOTE TO SPECIFIER ** Select primer based on substrate. Delete surfaces not required in this project.
				a.	Carbon Steel: Imron 1.5 ST-D satin waterborne polyurethane copolymer DTM.
				b.	Stainless Steel: Corlar 2.8 HG (formerly Corlar 26P) high gloss epoxy.
				c.	Aluminum: Imron 1.5 PR waterborne polyurethane copolymer primer.
				d.	Concrete Walls and Ceilings: Corlar 2.1 ST (formerly Corlar 25P) satin high gloss epoxy mastic.
				e.	Concrete Masonry: Corlar 2.1 ST (formerly Corlar 25P) satin high gloss epoxy mastic.
				f.	Wood: Imron 1.5 ST-D satin waterborne polyurethane copolymer DTM
			5.	Preparation as specified by manufacturer.
				a.	Carbon Steel: SSPC SP-6 preparation recommended. Other lesser degrees of surface preparation may be used in some cases with some sacrifice in performance.
	2.6	MATERIALS - GENERAL REQUIREMENTS
		A.	Coatings - General:
			1.	Unless otherwise indicated, provide factory-mixed coatings. When required, mix coatings to correct consistency in accordance with manufacturer's instructions before application. Do not reduce, thin, or dilute coatings or add materials to coatings unless such procedure is specifically described in manufacturer's product instructions.
			2.	Supply each coating material in quantity required to complete entire project's work from a single production run.
		B.	Primers: Where the manufacturer offers options on primers for a particular substrate, use primer categorized as "best" by the manufacturer.
		C.	Coating Application Accessories: Provide all primers, sealers, cleaning agents, cleaning cloths, sanding materials, and clean-up materials required.
	PART 3	EXECUTION
	3.1	EXAMINATION
		A.	Do not begin application of coatings until substrates have been properly prepared.
		B.	If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
	3.2	PREPARATION
		A.	Clean surfaces thoroughly prior to coating application.
		B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
		C.	Seal surfaces that might cause bleed-through or staining of top coat.
	3.3	INSTALLATION
		A.	Stir coatings before and during application as recommended by manufacturer.
		B.	Do not apply to wet or damp surfaces.
			1.	Wait at least 30 days before applying to new concrete masonry.
			2.	Test new concrete for moisture content.
			3.	Wait until wood is fully dry after rain or morning fog or dew.
		C.	Apply coatings using methods recommended by manufacturer.
		D.	Apply coatings without runs, drips, or sags, without brush marks, and with consistent sheen.
		E.	Apply coatings at spreading rate required to achieve the manufacturer's suggested film thickness.
	3.4	PROTECTION
		A.	Protect finished coatings until completion of project.
		B.	Touch-up damaged coatings after Substantial Completion.
	END OF SECTION