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Dur-A-Flex, Inc. Floor Coatings
 
         
SECTION 09962
 
         
FLOOR COATINGS
 
         
Copyright 2006 - 2006 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** Epoxy, urethane and methyl methacrylate (acrylic); resinous flooring systems.
.
This section is based on the products of Dur-A-Flex, Inc., which is located at:
95 Goodwin Street
East Hartford, Connecticut 06108
Tel: (860) 528-9838
Tel: (800) 253-3539 (toll free)
Fax: 860-528-2802
Email: info@dur-a-flex.com
Web: Http://www.dur-a-flex.com
.
With 40 years of experience and innovation in functional flooring systems, Dur-A-Flex, Inc. delivers superior solutions in epoxies, MMA and urethanes. They are the second largest producer of colored quartz aggregates for the flooring industry.
          Based on our experience, the following table matches the type of facility and Dur-A-Flex system:
Animal Facilities: Dur-A-Quartz, Dur-A-Chip, Cryl-A-Flex MMA, Urethane TopCoats: http://www.dur-a-flex.com/ByIndustry/industries/animal.html
Grocery Stores: Cryl-A-Flex MMA, Dur-A-Chip, Dur-A-Quartz, Poly-Crete: http://www.dur-a-flex.com/ByIndustry/industries/grocery.html
Food Processing Facilities: Cryl-A-Flex MMA, Poly-Crete: http://www.dur-a-flex.com/ByIndustry/industries/foodProcess.html
Pharmaceuticals: Cryl-A-Flex MMA: http://www.dur-a-flex.com/ByIndustry/industries/pharmaceutical.html
Restaurants, Food Service: Dur-A-Quartz, Dur-A-Chip, Cryl-A-Flex MMA, Poly-Crete: http://www.dur-a-flex.com/ByIndustry/industries/restaurant.html
Schools: Dur-A-Quartz, Dur-A-Chip, Cryl-A-Flex MMA: http://www.dur-a-flex.com/ByIndustry/industries/schools.html
Healthcare Facilities: Cryl-A-Flex MMA, Dur-A-Chip: http://www.dur-a-flex.com/ByIndustry/industries/hospitals.html
Manufacturing: Epoxies, Urethanes, TopCoats: http://www.dur-a-flex.com/ByIndustry/industries/manufacturing.html

 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Epoxy-based floor resurfacing system.
 
          B.Acrylic component floor coating system.
 
          C.Cementitious urethane-based floor resurfacing system.
 
          D.Compounds and accessories needed for a complete installation.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 03300 - Cast-In-Place Concrete
 
          B.Section 07190 - Water Repellents
 
          C.Section 09900 - Paints and Coatings
 
          D.Section 09960 - High Performance Coatings
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.American Society for Testing and Materials (ASTM):
          1.ASTM C 501 - Standard Test Method for Relative Resistance to Wear of Unglazed Ceramic Tile by the Taber Abraser.
          2.ASTM D 257 - Standard Test Methods for DC Resistance or Conductance of Insulating Materials.
          3.ASTM D 570 - Standard Test Method for Water Absorption of Plastics.
          4.ASTM D 635 - Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position.
          5.ASTM D 638 - Standard Test Method for Tensile Properties of Plastics.
          6.ASTM D 695 - Standard Test Method for Compressive Properties of Rigid Plastics.
          7.ASTM D 696 - Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30°C and 30°C With a Vitreous Silica Dilatometer.
          8.ASTM D 790 - Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials.
          9.ASTM D 2047 - Standard Test Method for Static Coefficient of Friction of Polish-Coated Floor Surfaces as Measured by the James Machine.
          10.ASTM D 2240 - Standard Test Method for Rubber Property--Durometer Hardness.
          11.ASTM D-2566 - Test Method for Linear Shrinkage of Cured Thermosetting Casting Resins During Cure.
          12.ASTM D 2794 - Standard Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
          13.ASTM D 4060 - Standard Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser.
          14.ASTM D-4541 - Standard Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers.
          15.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
 
          B.Military Specification
          1.MIL D-3134 - Deck Covering Materials.
          2.MIL F 52505 - Tabor Abraser, CS-17 Wheels.
 
          C.NFPA 101 - Code for Safety to Life from Fire in Buildings and Structures; National Fire Protection Association; 1997.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01300.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          C.Selection Samples: For each product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
 
          D.Verification Samples: For each product specified, two samples, minimum size 6 inches (150 mm) square, representing actual flooring, color, and patterns.
 
          1.5QUALITY ASSURANCE
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          A.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship, color, and sheen are approved by Architect.
          3.Refinish mock-up area as required to produce acceptable work.
 
          1.6DELIVERY, STORAGE, AND HANDLING
 
          A.Deliver materials to project site in clean, unopened factory-labeled containers.
 
          B.Store materials in manufacturer's unopened packaging until ready for installation. Store in a dry, protected area, and maintain temperature of storage area between 50 and 90 degrees F (10 to 32 degrees C).
 
          C.Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
 
          1.7PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
 
          1.8WARRANTY
 
          A.At Substantial Completion, submit a one year warranty against defects in materials and workmanship
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Dur-A-Flex, Inc; 95 Goodwin Street, East Hartford, CT 06108. ASD. Tel: (860) 528-9838 or (800) 253-3539 (toll free). Fax 860-528-2802. e-mail info@dur-a-flex.com. Web: http://www.dur-a-flex.com. Contact: Rockwell Rookey, LEED AP.
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01600.
          ** NOTE TO SPECIFIER ** Delete all but one of the following floor coatings. If more than one is required, edit the heading to indicate where each is to be installed.
 
          2.2MATERIALS
 
          A.Epoxy Floor Resurfacing System with Colored Quartz Aggregate: Dur-A-Flex Dur-A-Quartz multiple component, seamless, decorative quartz, slip resistant flooring system with the following installed properties:
          1.Shore D Hardness: 75 to 80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 17,500 psi, (120.6 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 4,000 psi (27.6 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 6,250 psi (43.0 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Delete two of the three topcoats following.
          9.Topcoat: Ultra-Clear.
          10.Topcoat: Polythane 2 HS.
          11.Topcoat: Dur-A-Glaze Novolac.
          ** NOTE TO SPECIFIER ** Delete two of the three surface finishes following.
          12.Surface Finish: Smooth, with 0.7 coefficient of friction per ASTM D 2047.
          13.Surface Finish: Standard Slip Resistant, with 0.9 coefficient of friction per ASTM D 2047.
          14.Surface Finish: Orange peel, with 0.8 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete three of the four options for color selection following.
          15.Color: As selected by Architect from manufacturer's standard color blends.
          16.Color: Custom color blends to match Architect's office sample.
          17.Color: Top coat clear.
          18.Color Blend: ____________.
 
          B.Epoxy Floor Resurfacing System with Blended Epoxy and Natural Quartz Aggregates: Dur-A-Flex Dur-A-Gard S/L system with the following installed properties:
          1.Shore D Hardness: 70 to 80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 16,000 psi (110.3 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 3,000 psi (20.7 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 4,000 psi (27.6 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Delete two of the three topcoats following.
          9.Topcoat: Dur-A-Glaze Novolac.
          10.Topcoat: Polythane 2 HS.
          11.Topcoat: Armor Top.
          ** NOTE TO SPECIFIER ** Delete two of the three surface finishes following.
          12.Surface Finish: Standard slip resistant.
          13.Surface Finish: Smooth.
          14.Surface Finish: Orange Peel, with 0.8 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete three of the four options for color selection following.
          15.Color: As selected by Architect from manufacturer's standard colors.
          16.Color: Custom color to match Architect's office sample.
          17.Color: Top coated with Architect's selection from manufacturer's standard color chart.
          18.Color: ____________.
 
          C.Epoxy Floor Resurfacing System with Quartz Sand: Dur-A-Flex Shop Floor pigmented monolithic flooring system with the following installed properties:
          1.Shore D Hardness: 75 to 80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 17,500 psi (120.65 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 4,000 psi (27.6 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 6,250 psi (43.0 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Delete two of the three topcoats following.
          9.Topcoat: Polythane 1.
          10.Topcoat: Polythane 2 HS.
          11.Topcoat: Armor Top.
          ** NOTE TO SPECIFIER ** Delete two of the three surface finishes following.
          12.Surface Finish: Standard slip resistant, with 0.9 coefficient of friction per ASTM D 2047.
          13.Surface Finish: Orange peel, with 0.8 coefficient of friction per ASTM D 2047.
          14.Surface Finish: Smooth, with 0.7 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete three of the four options for color selection following.
          15.Color: As selected by Architect from manufacturer's standard colors.
          16.Color: Custom color to match Architect's office sample.
          17.Color: Topcoated with Architect's selection from manufacturer's standard color chart.
          18.Color: ____________.
 
          D.Epoxy Floor Resurfacing System with Colored Sand Aggregate: Dur-A-Flex Dur-A-Crete heavy duty seamless, trowel-applied floor topping with the following installed properties:
          1.Shore D Hardness: 80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 17,500 psi (120.65 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 2,500 psi (17.2 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.0 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 5,900 psi (40.7 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Delete two of the three surface finishes following.
          9.Surface Finish: Standard slip resistant, with 0.95 unsealed coefficient of friction per ASTM D 2047.
          10.Surface Finish: Orange peel, with 0.8 coefficient of friction per ASTM D 2047.
          11.Surface Finish: Smooth, with 0.7 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete three of the four options for color selection following.
          12.Color: As selected by Architect from manufacturer's standard colors.
          13.Color: Custom color to match Architect's office sample.
          14.Color: Topcoated with Architect's selection from manufacturer's standard color chart.
          15.Color: ____________.
 
          E.Epoxy Floor Resurfacing System with Multi-colored Chips Fused with Epoxy: Dur-A-Flex Dur-A-Chip with the following installed properties:
          1.Shore D Hardness: 75-80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 16,000 psi (110 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 3,700 psi (25.5 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 4,700 psi (32.4 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          9.Topcoat: Polythane 2 HS.
          ** NOTE TO SPECIFIER ** Delete one of the two surface finishes following.
          10.Surface Finish: Standard slip resistant, with 0.8 coefficient of friction per ASTM D 2047.
          11.Surface Finish: Smooth, with 0.7 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete three of the four options for color selection following.
          12.Color: As selected by Architect from manufacturer's standard colors.
          13.Color: Custom color blends to match Architect's office sample.
          14.Color: Topcoat clear.
          15.Color Blend: ____________.
 
          F.Methyl Methacrylate (MMA) Flooring System: Dur-A-Flex Cryl-A-Flex commercial/industrial floor coating based on 100 percent solids, fast curing , high strength, acrylic reactive resins.
          1.Patching Compound: Cryl-A-Tex polymer concrete for deep patching and structural repairs, with properties as follows:
          a.Standard formulation for indoor applications.
          b.LM (low modulus) formulation for outdoor applications.
          c.Aggregate for Deep Repairs: Washed and dried pea gravel.
          2.Coating/Sealer: Cryl-A-Shield thin film with properties as follows:
          a.Thickness: 25 to 45 mils (0.635 to 1.14 mm).
          ** NOTE TO SPECIFIER ** Delete one of the two surface finishes following.
          b.Surface Finish: Smooth.
          c.Surface Finish: Slip resistant.
          ** NOTE TO SPECIFIER ** Delete two of the three options for color selection following.
          d.Color: Clear.
          e.Color: As selected from manufacturer's standards.
          f.Color: ___________.
          3.Overlay: Cryl-A-Chip SL self-leveling overlay with decorative chips and properties as follows:
          a.Thickness: 3/16 to 1/4 inch (4.8 to 6.4 mm).
          ** NOTE TO SPECIFIER ** Delete one of the two surface finishes following.
          b.Surface Finish: Smooth.
          c.Surface Finish: Slip resistant.
          ** NOTE TO SPECIFIER ** Delete one of the two options for chip size following.
          d.Chip Size: As selected from manufacturer's standard Micro decorative colored chips.
          e.Chip Size: As selected from manufacturer's standard Macro decorative colored chips.
          f.Color: As selected from manufacturer's standard decorative colored chips.
          ** NOTE TO SPECIFIER ** Delete three of the following four broadcast aggregate systems.
          4.Aggregate: Cryl-A-Floor solid color broadcast system with properties as follows:
          a.Thickness: 1/8 inch (3.2 mm).
          b.Quartz Aggregate: Flintshot.
          c.Topcoat Color: ___________.
          d.Number of Topcoats: Two.
          5.Aggregate: Cryl-A-Floor solid color quartz broadcast system with properties as follows:
          a.Thickness: 3/16 inch (4.8 mm).
          b.Quartz Aggregate: QRok.
          c.Topcoat Color: ___________.
          d.Number of Topcoats: Two.
          6.Aggregate: Cryl-A-Quartz multi-colored quartz broadcast system with properties as follows:
          a.Thickness: 1/8 inch (3.2 mm).
          b.Quartz Aggregate: Dur-A-Quartz Q 28.
          c.Topcoat: Clear Cryl-A-Top T-301 or T-303.
          d.Number of Topcoats: Two.
          7.Aggregate: Cryl-A-Quartz multi-colored quartz broadcast system with properties as follows:
          a.Thickness: 3/16 inch (4.8 mm).
          b.Quartz Aggregate: Dur-A-Quartz Q 11.
          c.Topcoat: Clear Cryl-A-Top T-301 or T-303.
          d.Number of Topcoats: Two.
          8.Aggregate: Cryl-A-Chip multi-colored decorative broadcast chip system with properties as follows:
          a.Thickness: Nominal 1/16 inch (1.6 mm).
          b.Topcoat: Two coats of clear Cryl-A-Top T-301.
          ** NOTE TO SPECIFIER ** Delete one of the two surface finishes following.
          c.Surface Texture: Smooth.
          d.Surface Texture: Slip Resistant.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          9.Anti-Microbial Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Cryl-A-Stain is a topical concrete floor coloring system that provides the decorative beauty of stained or dyed concrete. Cryl-A-Stain doesn't require wax or sealers to protect it. Cryl-A-Stain floors fully cure in one hour. Cryl-A-Stain is a 100% solids, fast curing, Methyl Methacrylate (MMA) floor coating stain. It is a low emitting, VOC compliant concrete floor coating. It is available in seven colors that can be combined to create a variety of patterns and designs. Delete if not required.
 
          G.Concrete Floor Coloring System: Dur-A-Flex Cryl-A-Stain with the following installed components and properties:
          1.Primer Coat: Dur-A-Flex, Inc. Cryl-A-Prime P-101, clear or tinted MMA-based, two-component primer.
          a.Percent reactive resin, percent: 100.
          b.VOC, g/L: <100.
          c.Water absorption ASTM D570, %: 0.04.
          d.Tensile strength, ASTM D638 psi: 3,550 (24.5 MPa).
          e.Tensile modulus ASTM D638 psi: 400,000 (2758 MPa).
          f.Coefficient of thermal expansion ASTM D696, in/in/F: 0.000035.
          g.Electrical resistivity ASTM D257 Volume resistance, ohm-cm: 1015. Surface resistance, ohm: 1012.
          h.Pot life @ 68 F, minutes: 10-20.
          i.Cure time @ 68 F, minutes: 30-45.
          j.Recoat time @ 68 F, minutes: 45-60.
          k.Multi-coat application, solution weld: yes.
          2.Topcoat (s): Dur-A-Flex, Inc. Cryl-A-Top T-301, Clear or tinted MMA-based, two-component resin.
          a.Number of Topcoats: Two.
          ** NOTE TO SPECIFIER ** If required, 1 to 3 ounces of Cryl-A-Stain Additive can be added to each gallon of the topcoat. Indicate color. Delete tint if not required.
          3.Tint: Dur-A-Flex, Inc, MMA-based Cryl-A-Stain Additive. 3. Provide 0 to 1 ounces of Cryl-A-Stain Additive added to each gallon of the resin.
          4.Color: __.
          5.Physical Properties:
          a.Percent reactive resin, percent: 100.
          b.VOC, g/L: <100.
          c.Water absorption ASTM D570, percent: 0.4.
          d.Tensile strength, ASTM D638, psi: 3,550 (24.5 MPa).
          e.Tensile modulus, ASTM D638, psi: 300,000 (2068 MPa).
          f.Coefficient of thermal expansion ASTM D638, in/in/F: 0.000035.
          g.Electrical resistance ASTM D257 Volume resistance, ohm-cm: 1015. Surface resistance, ohm: 1012.
          h.Water vapor transmission DIN 53122, g/cm-hr-mm HG x 10 -9: 0.9.
          i.Potlife @ 68 F (20 degree C), minutes: 10-15.
          j.Cure time @ 68 F (20 degree C), minutes: 30-45.
          k.Recoat time @ 68 F (20 degree C), minutes: 30-45.
          1)Multi-coat application, solution weld: yes.
          6.Performance:
          a.Weak Acid: Excellent.
          b.Strong Acid: Slight.
          c.Salt Solution: Excellent.
          d.Gasoline, oil, grease: Excellent.
          e.Sunlight, UV: Excellent.
          ** NOTE TO SPECIFIER ** Cryl-A-Stat 401 ESD Floor Coatings are one of many 100% solids, fast curing, high strength, acrylic products that are unsurpassed as an ESD concrete coating. Cryl-A-Stat 401 ESD is part of a seamless flooring system that combines with other MMA products to provide a customized flooring solution, specific to your facility (an individualized ESD floor coatings recommendation). Typically applied at 12 to 50 mils thick, this, concrete coating, usually consists of one to three coats. This industrial floor coating can have a smooth or slip resistant surface finish. Delete if not required.
 
          H.MMA Concrete Floor System: Cryl-A-Stat 401 ESD Floor Coatings with the following installed properties:
          1.Ground connections at 30 feet (9 m) intervals shall be installed for static dissipative flooring system.
          ** NOTE TO SPECIFIER ** Delete one of the two paragraphs following.
          2.Number of Topcoats: Two - 30 mils (.76 mm).
          3.Number of Topcoats: Three - 50 mils (1.27 mm).
          4.Physical Properties:
          ** NOTE TO SPECIFIER ** Typically applied at 12 to 50 mils thick, this, concrete coating, usually consists of one to three coats.
          a.Solid Content: 100 percent.
          b.Pot Life @ 68 F (20 degree C): 10-15 minutes.
          c.Cure Rate @ 68 F (20 degree C): 45 minutes.
          d.Recoat Time: 45 minutes.
          e.VOC Compliant: < 100 g/L.
          f.Conductivity, ohms: 1x10(6) to 1x10(8).
          g.Color: Silver Grey.
          5.Chemical Resistance Properties:
          a.Chemical Agent: Resistance.
          b.Weak Acid: Excellent.
          c.Strong Acid: Slight.
          d.Salt Solution: Excellent.
          e.Gasoline, oil, grease: Excellent.
          f.Sunlight, UV: Excellent.
          ** NOTE TO SPECIFIER ** Dur-A-Gard ESD is an epoxy floor coating system composed of one coat of a black, two component, 100% solids epoxy primer, and a second coat of a two component, pigmented 100% solids Static Dissipative coating. This seamless flooring system provides a Static Dissipative (106-109 ohm/Square) surface with a smooth high gloss finish. Resistance readings are consistent for the life of the floor and are independent of ambient humidity. Dur-A-Gard ESD protects new concrete floors from many chemicals and industrial abuse. Delete if not required.
 
          I.Epoxy Concrete Floor System: Dur-A-Gard ESD with the following installed components and properties:
          1.Dur-A-Glaze #4 ESD Primer:
          2.Copper Foil Tape: Manufactured by McMaster-Carr Company.1/2 inch (13 mm) tape with conductive adhesive. Copper foil tape shall be installed at one point per 1,000 square feet (92 square meters) minimum.
          3.Dur-A-Gard ESD Topcoat: 2-component pigmented 100 percent solids static dissipative coating.
          ** NOTE TO SPECIFIER ** Delete color not required.
          a.Color: Arctic Grey.
          b.Color: Medium Grey.
          c.Color: Slate Grey.
          d.Color: Smoke Blue.
          e.Color: Tile Red.
          f.Color: Beige.
          g.Finish: High Gloss.
          4.Topcoat Physical Properties:
          a.Mixed Viscosity at 70 degrees F (21 degree C): 1,700 cps.
          b.Pot life at 70 degree F (21 degree C): 20 - 25 minutes.
          c.Cure Time, Touch Dry at 70 degree F (21 degree C): 8 - 10 hours.
          d.Cured Film Thickness: 16 mils (.4 mm).
          e.Toxicity: Non - Toxic, USDA Approved.
          f.Surface Resistivity ASTM D-257: 106-109 O/Square.
          g.Static Decay Mil-Std-3010, Method 4046: 0.01 Seconds.
          h.Body Voltage Generation (with dissipative footwear) ESD STM 97.2: 14v.
          i.Compressive Strength ASTM D-695: 16,000 psi (110 MPa). ASTM C-579: 10,500 psi (72.4 MPa).
          j.Tensile Strength ASTM D-638: 3,000 psi (20.7 MPa). ASTM C-307: 1,950 psi (13.4 MPa).
          k.Tensile Elongation ASTM D-638: 7.50 percent.
          l.Flexural Strength ASTM D-790: 4,000 psi (27.6 MPa). ASTM C-580: 2,900 psi (20 MPa).
          m.Hardness (Shore D) ASTM D-2240: 75-80.
          n.Linear Shrinkage ASTM D-2566: 0.02 percent.
          o.Linear Expansion ASTM D-696: 2 x 10-5.
          p.Bond Strength to Concrete ASTM D-4541: 400 psi (2.7 MPa) substrate fails.
          q.Indentation MIL D-3134: .025 maximum.
          r.Impact Resistance MIL D-3134: Pass.
          s.Water Absorption ASTM D-570: 0.04 percent.
          t.Heat Resistance Limitation 140 degree F to - 200 degree F (60 degree C to -129 degree C).
          u.Flammability ASTM D-570: Self Extinguishing.
          v.Flame Spread/NFPA 101 ASTM E-84: Class B.
          w.Abrasion Resistance ASTM C-501 CS17 Wheel 1000 GM Load 1000 Cycles: 40 mg loss.
          x.Coefficient of Friction ASTM D-2047: 0.7.
          y.VOC Content: 7.45 g/l.
 
          J.Self-leveling Cementitious Urethane Resurfacer: Dur-A-Flex Poly-Crete MDC, decorative chips with the following installed properties:
          1.Shore D Hardness: 85, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 8,900 psi (61.3 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 2,500 psi (17.2 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 4.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 5,075 psi (35 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: Nil, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: Class B in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          9.Surface Finish: Standard slip resistant, with 0.9 coefficient of friction per ASTM D 2047.
          10.Color: Custom chip color blends to match Architect's office sample.
          11.Chip Color: ____________.
 
          K.Trowel-applied Cementitious Urethane Resurfacer: Dur-A-Flex Poly-Crete HF with the following installed properties:
          1.Shore D Hardness: 75, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 11,750 psi (81 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 2,500 psi (17.2 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 3,950 psi (27.2 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: Nil, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          9.Surface Finish: Standard slip resistant, with 0.9 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete one of the two options for color selection following.
          10.Color: Architect's selection from manufacturer's standard color chart.
          11.Color: ____________.
 
          L.Self-leveling Cementitious Urethane Resurfacer: Dur-A-Flex Poly-Crete MDB with the following installed properties:
          1.Shore D Hardness: 75-80, when tested in accordance with ASTM D 2240.
          2.Compressive Strength: 17,500-19,000 psi (120.7 MPa to 131 MPa), when tested in accordance with ASTM D 695.
          3.Tensile Strength: 12,000-13,000 psi (82.7 MPa to 89.6 MPa), when tested in accordance with ASTM D 638.
          4.Tensile Elongation: 7.5 percent, when tested in accordance with ASTM D 638.
          5.Flexural Strength: 4,700 psi (32.4 MPa), when tested in accordance with ASTM D 790.
          6.Water Absorption: 0.04 percent, when tested in accordance with ASTM D 570.
          7.Flame Spread Index: 75 or less, when tested in accordance with ASTM E 84, IIA.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          8.Anti-Microbial Additive: BioPruf.
          9.Surface Finish: Standard slip resistant, with 0.9 coefficient of friction per ASTM D 2047.
          ** NOTE TO SPECIFIER ** Delete two of the three options for color selection following.
          10.Color: Custom color to match Architect's office sample.
          11.Color: Topcoated with Architect's selection from manufacturer's standard color chart.
          12.Color: ____________.
 
          M.Wall Coating:
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs. Decorative epoxy wall system will contain micro or macro chips, with colors as specified; epoxy wall system is a solid color.
          1.Decorative epoxy wall system, Dur-A-Flex Dur-A-Wall VC, pigmented, two component, low odor, 100 percent thermosetting epoxy formulation with satin gloss Poly-Thane #2 HS finish.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          a.Anti-Microbial Additive: BioPruf.
          2.Epoxy wall system, Dur-A-Flex Dur-A-Wall, two component, low odor, 100 percent thermosetting epoxy formulation with satin gloss Poly-Thane #2 HS finish.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          a.Anti-Microbial Additive: BioPruf.
          ** NOTE TO SPECIFIER ** Retain properties below with either Dur-A-Wall coating selected above.
          3.Dur-A-Flex Dur-A-Wall Installed Properties:
          a.Toxicity: Non-toxic, USDA approved.
          b.Hardness, Shore D: 70-80 when tested in accordance with ASTM D 2240.
          c.Water Absorption: 0.04 percent when tested in accordance with SATM D 570.
          d.Flammability: Self-extinguishing, when tested in accordance with SATM D 635.
          e.Flame Spread/NFPA-101, Class A when tested in accordance with ASTM E 84.
          f.Tensile Strength: 3000 psi (20.7 MPa) when tested in accordance with ASTM D 638.
          g.Flexural Strength: 4000 psi (27.6 MPa) when tested in accordance with ASTM D 790.
          h.Impact Resistance: 160 inch/lb (9 mm/g) when tested in accordance with ASTM D 2794.
          i.Bond Strength to Substrates: Substrate fails, when tested in accordance with ASTM D 4541.
          j.Thermal Shock, 50 cycles of Immersion in Chilled and Boiling Water: No cracking of loss of adhesion, when tested in accordance with MIL F 52505.
          k.Abrasion Resistance, CS-17 Wheel, Weight Loss 1000 gm; Load 1000 Cycles: 15 mg. loss when tested in accordance with ASTM D 4060.
          ** NOTE TO SPECIFIER ** Designed to go over gypsum drywall, this coating is extremely durable, sanitary and easy to clean. It is not intended for use on block, concrete or wood, as the purpose is to enhance the strength of the gypsum drywall. The FGR (fiberglass reinforced) system incorporates fiberglass cloth for extra strength while still providing all of the characteristics of the original Dur-A-Wall system. The high gloss finish and stain resistance makes it perfect for environments that require an integral wall to floor transition. Delete if not required.
 
          N.Wall Coating:
          1.Epoxy wall system, Dur-A-Flex Dur-A-Wall FGR (Fiberglass Reinforced), a 45 mil DUR-A-GARD non-pervious, high-build, epoxy wall coating consisting of a prime coat of DUR-A-GARD with fiberglass reinforcement cloth, a grout coat of DUR-A-GARD, a topcoat of DUR-A-GARD.
          ** NOTE TO SPECIFIER ** Optional second coat. Delete if not required.
          2.Second topcoat of POLY-THANE #2 HS.
          ** NOTE TO SPECIFIER ** Delete the following paragraph if not required. BioPruf additive is an option.
          3.Anti-Microbial Additive: BioPruf anti-microbial additive.
          ** NOTE TO SPECIFIER ** Retain properties below with Dur-A-Wall coating selected above.
          4.Dur-A-Flex Dur-A-Wall Installed Properties:
          a.Toxicity: Non-toxic, USDA approved.
          b.Hardness, Shore D: 70-80 when tested in accordance with ASTM D 2240.
          c.Water Absorption: 0.04 percent when tested in accordance with ASTM D 570.
          d.Flammability: Self-extinguishing, when tested in accordance with ASTM D 635.
          e.Flame Spread/NFPA-101, Class A when tested in accordance with ASTM E 84.
          f.Tensile Strength: 3000 psi (20.7 MPa) when tested in accordance with ASTM D 638.
          g.Flexural Strength: 4000 psi (27.6 MPa) when tested in accordance with ASTM D 790.
          h.Impact Resistance: 160 inch/lbs (9 mm/g) when tested in accordance with ASTM D 2794.
          i.Bond Strength to Substrates: Substrate fails, when tested in accordance with ASTM D 4541.
          j.Thermal Shock, 50 cycles of Immersion in Chilled and Boiling Water: No cracking of loss of adhesion, when tested in accordance with MIL F 52505.
          k.Abrasion Resistance, CS-17 Wheel, Weight Loss 1000 gm; Load 1000 Cycles: 15 mg. loss when tested in accordance with ASTM D 4060.
          ** NOTE TO SPECIFIER ** Delete colors and blends not required. Where indicated, colors are applicable to particular systems noted below.
 
          O.Colors:
          1.Standard Solid Colors for Epoxy Systems:
          a.Safety red.
          b.Tile red.
          c.Bright yellow.
          d.Dark brown.
          e.Dark green.
          f.Light blue.
          g.Light brown.
          h.Light green.
          i.Smoke blue.
          j.Beige.
          k.Ivory.
          l.Medium grey.
          m.White.
          n.Concrete grey.
          o.Slate grey.
          p.Black
          q.Charcoal.
          2.Quartz Blends:
          a.Q28-13.
          b.Q28-15.
          c.Q28-16.
          d.Q28-17.
          e.Q28-21.
          f.Q28-22.
          g.Q28-23.
          h.Q28-24.
          i.Q28-25.
          j.Q28-27.
          k.Q28-29.
          l.Q28-30.
          m.Q28-31.
          n.Q28-33.
          o.Q28-34.
          p.Q28-35.
          q.Q28-36.
          r.Q28-37.
          3.Chip Blends, Macro chip size:
          a.Olive beige.
          b.Boulder gray.
          c.Crushed granite.
          d.Oystershell.
          e.Glacier blue.
          f.Brownstone.
          g.Royal blue.
          h.New England red.
          i.Delta green.
          4.Chip Blends, Micro chip size:
          a.Imperial blue.
          b.Blue mica (contains silver metallic chip).
          c.Autumn.
          d.Sky.
          e.Desert tan.
          f.Ash.
          g.Graphite.
          h.Shale.
          i.Forest.
          5.Standard Solid MMA Colors:
          a.Pebble grey.
          b.Stone grey.
          c.Green grey.
          d.Silver grey.
          e.Blue grey.
          f.Sand yellow.
          g.Brown beige.
          h.Red.
          i.Pale green.
          j.Green.
          k.Olive yellow.
          l.Bright red.
          m.White.
          n.Black.
          o.Safety yellow.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.Verify that surface is dry and perfectly clean, free of all oil, grease, detergent, and other contaminants.
 
          3.2PREPARATION
 
          A.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          B.Create a surface profile with a steel shot blast machine and dust-free diamond grinders for edges.
 
          C.Clean surfaces thoroughly prior to installation.
 
          D.Thoroughly rout and vacuum clean moving cracks and joints; fill with manufacturer's recommended flexible filler material.
 
          E.Repair non-moving surface deviations with manufacturer's recommended patching compound.
 
          3.3INSTALLATION
 
          A.Install flooring system in strict accordance with manufacturer's instructions.
 
          B.Mix components on site with manufacturer-supplied mix and measure apparatus to ensure timely, accurate mix ratios and to minimize waste.
          ** NOTE TO SPECIFIER ** Delete item below if using Dur-A-Crete. If Dur-A-Crete is used retain the paragraph following this paragraph.
 
          C.Prime substrate with manufacturer's recommended primer and allow to cure.
          ** NOTE TO SPECIFIER ** Delete item below if not using Dur-A-Crete.
 
          D.Prime substrate with manufacturer's recommended primer and proceed with installation of flooring system while primer is still tacky.
 
          E.Apply flooring system in number of coats and to thickness recommended by manufacturer.
          ** NOTE TO SPECIFIER ** Delete item below if not required for project.
          1.Install a 4 inch (100 mm) integral cove base at perimeter walls and columns.
          2.Key in all drains, edges, and transition points according to manufacturer's instructions.
          ** NOTE TO SPECIFIER ** Delete item below if not required for project.
 
          F.Broadcast aggregate to excess, and allow to cure and subsequently sweep up excess aggregate.
 
          G.Apply topcoat in number of coats recommended by manufacturer and allow to cure.
 
          3.4PROTECTION
 
          A.Protect installed flooring until completion of project.
 
          B.Touch-up, repair or replace damaged flooring system after Substantial Completion.
 
         
END OF SECTION