SECTION 09980
HIGH-PERFORMANCE COATINGS FOR INTERIOR CONCRETE
Copyright 2012 - 2015 ARCAT, Inc. - All rights reserved
** NOTE TO SPECIFIER ** Rust-Oleum(R); concrete, industrial and roof coatings.
.
This section is based on the products of Rust-Oleum(R), which is located at:
11 Hawthorn Pkwy.
Vernon Hills, IL 60061
Fax: 847-816-2330
Rust-Oleum offers a full line of high-performance industrial coatings formulated to protect the roof, floor and everything in-between. Our selection of industrial coatings includes alkyds, epoxies, urethanes, acrylics as well as our Concrete Protection Systems heavy-duty floor toppings. Choose Rust-Oleum for all of your painting and flooring needs.
** NOTE TO SPECIFIER ** Delete any items below not relevant to this project; add others as required.
A.
High-performance coatings including the following:
1.
Cleaners and patching compounds.
2.
Primers for interior concrete flooring.
3.
Epoxy coatings for interior concrete flooring.
4.
Polyurea coatings for interior concrete flooring.
** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
A.
Section 03300 - Cast-in-Place Concrete.
** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
A.
Green Seal, Inc.: GS-11 - Standard for Paints and Coatings.
B.
US Green Building Council, (USGBC) - Green Seal standards for LEED credits.
A.
Commercial as used in this Section refers to a product well suited for a commercial application.
B.
LEED as used in this Section refers to Leadership in Energy and Environmental Design. Products listed meet LEED criteria for environmentally safe interior primers, paints and coatings.
C.
VOC as used in this Section refers to Volatile Organic Compounds found in primers, paints, sealers and stains. The level of VOCs appears after each product listed in the Schedule in grams per liter (g/L).
A.
Submit under provisions of Section 01300 - Administrative Requirements.
** NOTE TO SPECIFIER ** Delete the next paragraph if LEED Credit is not required on this project.
B.
Coordinate with Section 01300 - Administrative Requirements, for submittal procedures and LEED Submittal Forms MRc3, MRc4, MRc5.
** NOTE TO SPECIFIER ** Delete the next paragraph if LEED Credit is not required on this project.
C.
LEED Certification Product Data:
1.
See Section 01115 - Work Covered by Contract Documents.
a.
MRc3 Resource Reuse (LEED Form).
b.
MRc4 Recycled Content (LEED Form).
c.
MRc5 Local and Regional Materials (LEED Form).
d.
EQc4.1 Low Emitting Materials - Adhesives and Solvents (VOC Certification Letter).
e.
EQc4.2 Low Emitting Materials - Paint (VOC Certification Letter).
f.
Green Seal Standard GS-11 Certified Product certificates.
D.
Product Data: For each paint system indicated, including:
1.
Product characteristics.
2.
Surface preparation instructions and recommendations.
3.
Storage and handling requirements and recommendations.
5.
Cautions for storage, handling and installation.
** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
E.
Selection Samples: Submit a complete set of color chips that represent the full range of manufacturer's color samples available.
F.
Verification Samples: For each finish product specified, submit samples that represent actual product, color, and sheen.
A.
Installer Qualifications: A firm or individual experienced in applying paints and coatings similar in material, design, and extent to those indicated for this Project, whose work has resulted in applications with a record of successful in-service performance.
** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project. Delete if not required.
B.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
1.
Finish surfaces for verification of products, colors and sheens.
2.
Finish area designated by Architect.
3.
Do not proceed with remaining work until the Architect approves the mock-up.
1.7
DELIVERY, STORAGE, AND HANDLING
A.
Delivery: Deliver manufacturer's unopened containers to the work site. Packaging shall bear the manufacturer's name, label, and the following list of information:
1.
Product name and type (description).
2.
Application and use instructions.
B.
Storage: Store and dispose of solvent-based materials, and materials used with solvent-based materials, in accordance with requirements of local authorities having jurisdiction.
C.
Store materials in an area that is within the acceptable temperature range, per manufacturer's instructions. Protect from freezing.
D.
Handling: Maintain a clean, dry storage area, to prevent contamination or damage to the coatings.
A.
Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's absolute limits.
A.
Acceptable Manufacturer: Rust-Oleum(R), which is located at: 11 Hawthorn Pkwy.; Vernon Hills, IL 60061; Toll Free Tel: 800-323-3584; Tel: 847-367-7700; Fax: 847-816-2330; Email: request info (productsupport@rustoleum.com); Web: www.rustoleum.com
** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of Section 01600 - Product Requirements.
2.2
SURFACE PREPARATION: CLEANERS AND PATCHING COMPOUNDS
A.
Rust-Oleum Turbo Krete.
B.
Rust-Oleum Concrete Saver Insta Patch.
C.
Rust-Oleum Concrete Saver Putty Patch.
D.
Rock Solid Oil Destroyer.
E.
Krud Kutter Cleaner/Degreaser.
F.
Rust-Oleum Cleaning & Etching Solution #108.
2.3
HIGH-PERFORMANCE PRIMERS FOR INTERIOR CONCRETE FLOORING
A.
Rust-Oleum Concrete Saver Turbo Prime.
B.
Rust-Oleum Concrete Saver Eco Prime.
C.
Rust-Oleum Penetrating Prime & Seal.
D.
Rust-Oleum Top Side Vapor Barrier Water Based Epoxy.
E.
Rust-Oleum Top Side Vapor Barrier 100% Solids Epoxy.
** NOTE TO SPECIFIER ** Products are suitable for interior applications. Delete concrete coating systems not required.
2.4
HIGH-PERFORMANCE EPOXY COATINGS FOR INTERIOR CONCRETE FLOORING
A.
Concrete Flooring Coating System:
** NOTE TO SPECIFIER ** Delete product if not required.
1.
Product: 8200 System - OverKote - Chemical Resistant Epoxy.
2.
Product: 8100 System - OverKote Extra - 100 Percent Solids Epoxy.
3.
Type: 100 percent solids epoxy floor coatings and toppings for maximum chemical resistance in extreme industrial environments.
a.
Low odor for use in all regulated areas.
b.
VOC compliant, safe for people, products and processes.
c.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
d.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** OverKote(R) HD tested in over 350 chemicals for 1 year immersion. Delete application toppings not required.
4.
Topping: 8200 System OverKote HD - Type II - Chemical Resistant Epoxy - Heavy Duty Topping.
5.
Topping: 8200 System OverKote HDV - Type II - Chemical Resistant Epoxy - Heavy Duty Vertical.
6.
Topping: 8200 System OverKote CB - Type II - Chemical Resistant Epoxy - Cove Base.
** NOTE TO SPECIFIER ** OverKote(R) TX with FlorClad(TM) combines abrasion resistance with aesthetics and low maintenance. Delete coatings not required.
7.
Coating: 8200 System OverKote S - Type I - Chemical Resistant Epoxy - Smooth Coating.
8.
Coating: 8200 System OverKote TX - Type I - Chemical Resistant Epoxy - Textured Coating.
9.
Coating: 8200 System OverKote V - Type I - Chemical Resistant Epoxy - Vertical Coating.
10.
Coating: 8100 System - OverKote Extra OP - 100 Percent Solids Epoxy - Orange Peel Coating.
11.
Coating: 8100 System - OverKote Extra S - 100 Percent Solids Epoxy - Smooth.
12.
Coating: 8100 System - OverKote Extra SL - 100 Percent Solids Epoxy - Self-Leveling.
13.
Coating: 8100 System - OverKote Extra V - 100 Percent Solids Epoxy - Vertical Coating.
14.
Color: Stock colors available. Refer to Finish Schedule.
B.
Concrete Flooring Coating System:
1.
Product: 8300 System - OverKote Plus - Novolac Epoxy.
2.
Type: Heavy-duty, 100 percent solids Novolac epoxy toppings and coatings stand up to the harshest chemicals in extreme industrial environments.
a.
The highest level of protection against the most corrosive industrial chemicals - even 98 percent sulfuric acid.
b.
Withstands steel-wheeled traffic and mechanical abuse.
c.
Low odor for use in all regulated areas.
d.
VOC compliant, safe for people, products and processes
e.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
f.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** OverKote(R) Plus HD tested in 350 chemicals for one year immersion. Delete application toppings not required.
3.
Topping: 8300 System OverKote Plus CB - Type II - Novolac Epoxy - Cove Base.
4.
Topping: 8300 System OverKote Plus HD - Type II - Novolac Epoxy - Heavy Duty Topping.
5.
Topping: 8300 System OverKote Plus HDV - Type II - Novolac Epoxy - Heavy Duty Vertical.
** NOTE TO SPECIFIER ** Delete coating not required.
6.
Coating: 8300 System OverKote Plus S - Type I - Novolac Epoxy - Smooth Coating.
7.
Coating: 8300 System OverKote Plus V - Type I - Novolac Epoxy - Vertical Coating.
8.
Color: Stock colors available. Refer to Finish Schedule
C.
Concrete Flooring Coating System:
1.
Product: 9000 System - FlorClad - Epoxy Mortar Topping.
2.
Type: 100 percent solids epoxy mortar topping for seamless protection against mechanical, impact, abrasion and moderate chemicals in severe industrial environments.
a.
Superior durability and twice the load-carrying capacity of uncoated concrete.
b.
Low odor for use in all regulated areas
c.
VOC compliant, so safe for people, products and processes
d.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
e.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
3.
Primer: 9000 System FlorClad Primer.
4.
Aggregate: 9000 System FlorClad Aggregate.
** NOTE TO SPECIFIER ** A variety of coatings can be applied over the floor topping. Consult manufacturer for options. Delete coating below if not required.
5.
Coating: 8200 System OverKote TX - Type I - Chemical Resistant Epoxy - Textured Coating.
6.
Color: Stock colors available. Refer to Finish Schedule.
D.
Concrete Flooring Coating System:
1.
Product: 9000 System - FlorClad HD - Type II - Epoxy Mortar Heavy Duty Topping.
2.
Type: 100 percent solids epoxy mortar topping for seamless protection against mechanical, impact, abrasion and moderate chemicals in severe industrial environments.
a.
Superior durability and twice the load-carrying capacity of uncoated concrete.
b.
Easy to apply, fast turnaround with screed box and power or hand trowel.
c.
Low odor for use in all regulated areas
d.
VOC compliant, so safe for people, products and processes
e.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
f.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
3.
Primer: 9000 System FlorClad Primer.
4.
Aggregate: 9000 System FlorClad Aggregate.
** NOTE TO SPECIFIER ** A variety of coatings can be applied over the floor topping. Consult manufacturer for options. Delete coating below if not required.
5.
Coating: 8200 System OverKote TX - Type I - Chemical Resistant Epoxy - Textured Coating.
6.
Coating: 8000 System - OverKote Extra - 100 Percent Solids Epoxy.
7.
Coating: 8100 System - OverKote Extra - 100 Percent Solids Epoxy.
8.
Color: Stock colors available. Refer to Finish Schedule.
** NOTE TO SPECIFIER ** Heavy-duty coating of epoxy resin blend and decorative quartz that provides both beauty and safety for institutional, commercial and pharmaceutical environments.
E.
Concrete Flooring Coating System:
1.
Product: 9600 System - BriteCast - Decorative Quartz.
2.
Type: Epoxy resin blend.
a.
Aesthetically pleasing with multi-colored decorative quartz.
b.
Easy-to-maintain and resists bacterial growth and corrosion.
c.
Superior compressive strength and chemical resistance with splash and spill protection against many acids, alkalis and solvents.
e.
VOC compliant, safe for people, products and processes.
f.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
g.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** Delete base coat and/or aggregate if not required.
3.
Base Coat: 9600 System BriteCast Base Coat - Type I - Decorative Quartz - Base Coat.
4.
Aggregate: 9600 System BriteCast Aggregate - Type I - Decorative Quartz - Aggregate.
** NOTE TO SPECIFIER ** Delete if not required.
5.
Sealer: 9600 System BriteCast Sealer - Type I - Decorative Quartz - Sealer.
** NOTE TO SPECIFIER ** Delete if not required.
6.
Cove Base: 9600 System BriteCast CB - Type II - Decorative Quartz - Cove Base.
7.
Color: Stock colors available. Refer to Finish Schedule.
F.
Concrete Flooring Coating System:
1.
Product: 4600 System BriteCast SC ESD Control Decorative Quartz.
2.
Type: Heavy-duty, decorative electrostatic discharge control coating.
a.
Electrostatic discharge control.
b.
Easy-to-maintain decorative appeal.
c.
Resists chemicals, vehicle traffic and impact.
d.
USDA acceptable, can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
e.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** Delete base coat and/or aggregate if not required.
3.
Base Coat: 4600 System BriteCast SC Base Coat - Type II - ESD Control Decorative Quartz - Base Coat - Black.
4.
Aggregate: 4600 System BriteCast SC Aggregate - Type II - ESD Control Decorative Quartz - Aggregate.
** NOTE TO SPECIFIER ** Delete if not required.
5.
Sealer: 4600 System BriteCast SC Sealer - Type II - ESD Control Decorative Quartz - Sealer.
6.
Color: Stock colors available. Refer to Finish Schedule.
** NOTE TO SPECIFIER ** Electrostatic discharge causes a shocking $5 billion in lost profits annually. Protect yourself with Conductive and Static Dissipative floor toppings and coatings. Just walking across the floor can generate as much as 3,000 volts. It takes as little as 10 volts to cause damage to sensitive equipment and products, even ignition of flammable solvents and chemicals. UltraPlex ESD Control systems provide more effective protection against static and sparking than tile, carpet, and mats.
G.
Concrete Flooring Coating System:
1.
Type: Conductive flooring coating system.
2.
Product: 4700 System UltraPlex C - ESD Control Coating - Conductive.
a.
Applications: Conductive for areas requiring low resistance (25,000 ohms to 1 megohm at 500 V based on NFPA 99 test method).
b.
Primer: 4700 System UltraPlex Primer ESD - Type II.
3.
Product: 4700 System UltraPlex SD - ESD Control Coating - Static Dissipative.
a.
Applications: Static dissipative for areas where electrostatic charge build-up hinders productivity (1 megohm to 1,000 megohms at 100 V based on ASTM F test methods).
b.
Primer: 4700 System UltraPlex WB Primer ESD - Type II.
4.
Seamless surface stays in place, is non-porous, and easy to clean without dusting or waxing.
5.
Two resistance ranges protect against a variety of acids, alkalis and solvents, in addition to physical impact and water absorption.
6.
Light to medium service areas in a range of industries, where foot and rubber-wheeled traffic are typical, can benefit from the static dissipative abilities of UltraPlex SD S coatings.
** NOTE TO SPECIFIER ** Delete if not required.
7.
Coating: 4700 System UltraPlex C SL - Type II - ESD Control Coating - Self-Leveling Conductive
** NOTE TO SPECIFIER ** Delete if not required.
8.
Coating: 4700 System UltraPlex SD S - Type II - ESD Control Coating - Static Dissipative Smooth
** NOTE TO SPECIFIER ** Delete if not required.
9.
Coating: 4700 System UltraPlex SD SL - Type II - ESD Control Coating - Static Dissipative Self-Leveling.
10.
Color: Stock colors available. Refer to Finish Schedule.
** NOTE TO SPECIFIER ** Ideal for interior and exterior concrete floors, walkways, decks and patios in mild industrial and commercial environments.
H.
Concrete Saver Coatings: Floor, specialty and anti-slip coatings plus patching compounds.
** NOTE TO SPECIFIER ** A clear water based sealer for concrete. For interior or exterior use on stained or bare concrete surfaces.
1.
Product: 5500 System Acrylic Dustproofer Floor Sealer:
1)
Resin Type: Water based acrylic.
3)
VOC: less than 100 g/l (0.83 Ibs/gal).
4)
Weight per Gallon: 8.5 - 8.6 Ibs.
5)
Weight per Liter: 1.0 kg.
6)
Solids by Weight: 25.2 percent Gloss 14.4 percent Matte.
7)
Solids by Volume: 23.1 percent Gloss 12.8 percent Matte.
b.
Surface Preparation: Minimal prep required.
c.
Application: Use direct to concrete or as a clear topcoat for an easier to clean and maintain surface.
d.
Performance: Seals out water and mild chemicals - Prevents dusting.
e.
Coverage: Excellent coverage over new and previously coated surfaces.
f.
Dry Time: Fast drying (recoat in one hour, traffic in 12 hours).
g.
Application Method: Brush, spray and roller application.
h.
VOC: Low odor and low VOC (less than 100 g/l)
** NOTE TO SPECIFIER ** Delete sheen not required.
j.
Sheen: 239416 Gloss Clear.
k.
Sheen: 239417 Matte Clear.
** NOTE TO SPECIFIER ** Ideal for interior and exterior concrete floors, walkways, decks and patios in mild industrial and commercial environments exposed to heavy and light rubber wheeled traffic. For use on outdoor wood and concrete. Engineered to provide excellent color retention, adhesion, protection against UV rays, water damage and mildew. Avoid creating conditions which cause long term ponding of water on the coated surface. This can damage the coating.
2.
Product: 5600 System Acrylic Urethane Floor Paint.
1)
Resin Type: Oil modified acrylic urethane.
2)
Pigment Type: Varies with color.
3)
Solvents: Water, Propylene Glycol.
4)
Weight per Gallon: 8.7 to 10.5 Lb. /gal.
5)
Solids by Weight: 28 - 44 percent.
6)
Solids by Volume: 25 - 30 percent.
7)
Volatile Organic Compounds: less than100 g/l (0.83 Ibs. /gal).
b.
Single Component: Convenient, ready-to-use with no measuring or mixing
c.
Performance: Protects concrete floors from dusting, water damage, staining and mildew
d.
Application: Excellent coverage over new and previously coated surfaces
e.
Cure Time: Accepts next day foot traffic
f.
Application Method: Easy, brush, spray and roller application
g.
VOC: Low odor and low VOC (less than100 g/l).
i.
Color: Stock colors available. Refer to Finish Schedule.
** NOTE TO SPECIFIER ** Option. Delete if not required.
j.
Topcoat: 5500 System Acrylic Dustproofer Floor Sealer.
** NOTE TO SPECIFIER ** Delete if not required.
3.
Product: 6711 System Clear Water-Based Polyurethane.
a.
Type: Clear, water-based polyurethane for protection of wood and concrete floors.
b.
Single Component: Easy-to-use, single component clear gloss topcoat or sealer.
c.
Performance: Protects against light traffic, weather, and staining.
d.
Application: For indoor and outdoor use.
e.
VOC: VOC compliant and low odor for use in all regulated areas.
f.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
g.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** Delete if not required.
4.
Product: 6000 System Water-Based Epoxy.
a.
Performance: Protects against heavy foot traffic and lightweight rubber-wheeled traffic.
b.
Handles occasional mild chemicals, steam, hot water, humidity and moisture.
c.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
d.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
e.
Color: Stock colors available. Refer to Finish Schedule.
5.
Product: 6600 System 100% Solids Epoxy
6.
Product: 6700 System Extended Pot Life 100% Solids Epoxy
** NOTE TO SPECIFIER ** Delete if not required.
7.
Product: AS5400 System Anti-Slip One-Step Epoxy.
b.
Performance: Ridged profile for heavy foot traffic and/or light vehicle traffic. Can be resealed for multi-use areas subjected to mild chemicals, occasional steam and chemical cleaning.
c.
Environment: For indoor and outdoor use.
d.
Dry Time: Dries quickly return to service in 24 hr. for heavy traffic.
e.
Coefficient of Friction: Dry: 1.17, Wet: 1.00.
f.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
g.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
h.
Color: Stock colors available. Refer to Finish Schedule.
** NOTE TO SPECIFIER ** Delete if not required.
8.
Product: AS6000 System Anti-Slip Low Profile Epoxy.
a.
VOC: Low VOC, water-based anti-slip floor epoxy acts as a safeguard on barefoot grade floors.
b.
Performance: Use where extra protection is needed from slips and falls in barefoot and wet recreational environments.
c.
Environment: For indoor and outdoor use.
d.
Dry Time: Dries quickly return to service in 24 hr. for light traffic/48 hr. heavy traffic.
e.
Coefficient of Friction: Dry: 0.78,Wet: 0.86.
f.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
g.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** Delete color not required.
** NOTE TO SPECIFIER ** Delete if not required.
9.
Product: AS6500 System Anti-Slip 100 percent Solids Epoxy.
a.
Application: Extra heavy-duty, 100 percent solids floor epoxy maintains the anti-slip, chemical, and abrasion resistance required in food processing where regular power cleaning and high humidity is common.
b.
Performance: Protects against chemicals and abrasion in heavy traffic environments. Low odor ideal for use in confined, low ventilation areas
c.
Environment: For indoor and outdoor use
d.
Dry Time: Dries quickly return to service in 12 hr. for light traffic/72 hr. heavy traffic.
e.
Coefficient of Friction: Dry: 1.1,Wet: 1.0
f.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
g.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
** NOTE TO SPECIFIER ** Delete color not required.
** NOTE TO SPECIFIER ** Delete if not required.
10.
Product: AS9100 System Anti-Slip High Performance Epoxy.
b.
Application: Extreme profile anti-slip epoxy offers maximum protection for vehicle grade floors.
c.
Performance: Protects against chemicals and abrasion in heavy traffic environments. Highly ridged profile endures heavy wear, frequent power cleaning and constant high humidity
d.
Environment: For indoor and outdoor use.
e.
Dry Time: Dries quickly return to service in 12 hr. for light traffic/72 hr. heavy traffic.
f.
Coefficient of Friction: Dry: 1.05,Wet: 1.05
g.
USDA acceptable. Can be used in USDA facilities based on FSIS Directive 11,000.4 (Rev. 1), November 24, 1995.
h.
Agriculture Canada (Canadian Food Inspection Agency) compliant.
i.
Color: Stock colors available. Refer to Finish Schedule.
2.5
HIGH-PERFORMANCE POLYUREA COATINGS FOR INTERIOR CONCRETE FLOORING
1.
Rust-Oleum Concrete Saver BuildKote.
2.
Rust-Oleum Concrete Saver Fast Kote.
3.
Rust-Oleum Concrete Saver Fast Kote UV.
4.
Rust-Oleum Concrete Saver Heavy Metal.
5.
Rust-Oleum Concrete Saver Medici.
6.
Rust-Oleum Concrete Saver Decorative Chip.
7.
Rust-Oleum Concrete Saver Finish Kote 80.
8.
Rust-Oleum Concrete Saver Finish Kote 100.
A.
The Contractor shall review the product manufacturer's special instructions for surface preparation, application, temperature, re-coat times, and product limitations.
B.
The Contractor shall review product health and safety precautions listed by the manufacturer.
C.
The Contractor shall be responsible for enforcing on site health and safety requirements associated with the Work.
D.
Ensure that surfaces to receive coating are dry immediately prior to application.
E.
Ensure that moisture-retaining substrates to receive coating have moisture content within tolerances allowed by coating manufacturer.
F.
Examine surfaces to receive coatings for surface imperfections and contaminants that could impair performance or appearance of coatings.
G.
Correct conditions that could impair performance or appearance of coatings in accordance with specified surface preparation procedures before proceeding with coating application.
A.
All cleaning and surface preparations specified herein are minimums.
B.
All surfaces to be coated shall be free of cracks, pits, fins, projections, or other imperfections that would interfere with the formation of a uniform, unbroken coating film.
C.
All oil and grease shall be completely removed with biodegradable degreasers prior to mechanical cleaning begins.
D.
New concrete shall have cured for a minimum 30 days prior to coating application. If a cure and seal agent was added to the concrete or applied after initial cure, the concrete must be abrasive blast cleaned or mechanically abraded to remove the sealer and expose fresh concrete.
E.
Concrete surfaces shall be acid etched, mechanically abraded, or abrasive blast cleaned to remove all laitance to provide a uniform surface profile with a profile depth of 1 1/2 - 3 mils or CSP Level 3.
F.
The coating contractor is to examine the substrate to determine if it is in satisfactory condition to receive the specified floor system. Obtain coating contractors written report listing conditions detrimental to performance of work in this specification. Do not proceed with the application of specified floor coating until unsatisfactory conditions have been corrected.
1.
The base component and activator must be combined with power mixing. Hand mixing is not adequate.
2.
Scrape out the container of the activator to transfer as much material as possible.
3.
Use a suitable mixing blade which will not entrain air. Mix at 500-750 RPM for 1-3 minutes.
4.
Application must begin as soon as the material has been completely mixed.
B.
Thinning: Thinning is not required. Do not thin.
1.
Apply when air and surface temperatures are between 60-80 degrees F (15-27 degrees C) and surface temperature is at least 5 degrees F (3 degrees C) above the dew point.
2.
The relative humidity should not be greater than 85 percent.
1.
Do not attempt to work out of the container. Immediately after mixing material, pour out the activated material in a long thin stripe across the top of the work section of floor. Use only the material that flows naturally out of the container.
2.
Do not scrape out the container of activated material. Doing so may result with transfer of un-activated material to the floor which will result with soft spots in the coating.
3.
Consult the Rust-Oleum Concrete Protective Systems Product Application Guide for this coating system for complete and detailed application information.
C.
Protection of Surfaces:
1.
The Coating Contractor shall be responsible for protecting all adjacent surfaces from spills, drips, or any other form of coating damage.
2.
The coating contractor and its subcontractors shall be responsible for removing spots or repairing damaged surfaces to the satisfaction of the Architect.
A.
Clean-up shall be done to remove all spills, drips, overspray, or other unwanted coating from all surfaces not intended to be coated.
B.
All used rags, brushes, roller covers, and other application related materials shall be removed from the work site and disposed in a proper manner and in accordance with local waste regulations.
C.
All equipment, staging, ladders, and other contractor materials brought onto the jobsite by the contractor shall be remove at the conclusion of the job in a timely manner.
A.
Install in accordance with manufacturer's instructions.
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
END OF SECTION
