Inplant Offices, Mezzanine Platforms, Security Booths, Ballistic Rated Buildings and Cleanrooms
Panel Built was founded in 1995 by brothers Pat and Mike Kiernan, and began with the construction of pre-manufactured buildings. Today, Panel Built offers a complete line of custom modular offices, mezzanines, security booths, pre-assembled exterior buildings, and cleanrooms. All our multiple product lines are produced on-site, in four state-of-the-art manufacturing facilities. We offer “A Better Way to Create Space" for all of your building projects.
Along with our standard guard booths, Panel Built offers a five-day quick ship option for certain guard booth orders. This means from the time you place your order, the entire package can be shipped within 5 business days. Orders must be placed by 4 pm EST, and meet the general requirements with only standard options chosen.
Panel Built Guard booths are innately stronger than traditional because each individual section is designed to withstand the stress of transportation and assembly. The Booths are also forkliftable for ease of relocation. Our guard booths
and guard shacks are used to protect individuals and employees at government and military installations, airports, theme parks, stadiums, manufacturing facilities, border crossings, fueling stations, and much more.
Panel Built manufactures many turn-key prefabricated buildings and guard houses that can have little to no downtime. These prefabricated buildings are constructed at our location and are shipped to your facility, ready for installation. Having the prefab building assembled here means no mess and a strong, built for transportation building for you. The forkliftable steel base makes the preassembled building easy to relocate and install. The system is suited for industrial, commercial or military applications that require an immediate space solution. Great for the use of security as well if you need to increase safety by installing one of our guard booths for sale.
These prefabricated structures also provide the perfect environment to be used as a machine enclosures or toll booths. Also, because our modular guard houses are assembled in a controlled setting away from the weather, the potential for moisture being trapped in the materials decreases significantly. Need your guard booth fast? Check out our Quick Ship Guard Booth options.
If your facility has any threat level, we recommend not hesitating to invest in a ballistic structure to protect your facility and above all else, your employees. Panel Built Ballistic Rated Guard Houses are prefabricated and made from Carbon steel or stainless steel construction. These guard houses can be constructed to meet all UL bulletproof levels (up to Level 10, a .50 Caliber round), NIJ levels (up to IV .30-06) and STANAG protection.
Panel Built's all welded steel construction and use of durable, low maintenance materials ensure the guard booth's greatest longevity. Panel Built Booths are tough, durable and can be built to comply with all ADA requirements. Special security features are offered to customize the security guard booth to your location requirements and to keep your security officers comfortable as well as secure. Our enhanced ballistic construction options for high risk environments.
Civilian and military security guards have an important job function and are faced with certain job hazards. Having a security booth allows them one less stress to face every day. Panel Built manufactures custom guard booths, guard shacks and guard houses to meet the need of each individual facility.
Prefabricated guard booths are innately stronger than traditional booths because each individual section is designed to withstand the stress of transportation and assembly. They are also forkliftable for ease of relocation. Use security booths to protect individuals and employees at government and military installations, airports, theme parks, stadiums, manufacturing facilities, LPOE booths, border crossings, fueling stations, and much more.
Our guard booths are manufactured to stand up to any unique purpose that you may need them for. We have guard booths for sale that meet all NIJ and UL bullet resistance ratings, and that can be designed to fit in with the surrounding architecture of your building to ensure a flawless integration into your facility's environment.
Panel Built's all welded steel construction and use of durable, low maintenance materials ensure the buildings greatest longevity. Panel Built Buildings are tough, durable and can be built to comply with all ADA requirements. Special security features are offered to customize the building to your location requirements and to keep your employees comfortable as well as secure. Our Stainless steel line offers a high resistance to corrosion compared to other guard booth makes increasing the life span of the steel building.
Observation Towers | Range Towers
Prefabricated Tower Systems
Whether you call it a Guard Tower, Fire Tower, Watch Tower, Range Tower
or Observation Platform, a raised structure providing an unobstructed long-distance view has many applications. Panel Built designs, engineers and manufactures these structures with the added quality control, cost savings and time advantage of modular construction.
Panel Built is a single source provider for these systems, and all components are manufactured on-site, including mezzanine towers with metal stairs and railings and insulated rust-resistant aluminum skinned booths that provide year-round comfort and protection for personnel. Ballistic rated booths are also available for our towers. They can be designed, engineered, and built to OSHA and IBC code, along with wind load requirements. All HVAC, fire resistance, and sound proofing options are also available.
Heavy-Duty, American Prefabricated Shelters
Panel Built, Inc.'s prefabricated bus and smoking shelters are steel structures that are 100% designed to customer specifications. With all of the shelter's fabrication taking place in our US manufacturing facility, the shelters are shipped to the site with only an easy installation left before it's ready to go. Since all of our prefabricated shelters are custom-built, they have a vast amount of applications like bus shelters, smoking shelters, or even gate covers.
Using our bolt-together steel systems, Panel Built, Inc. provides a practical and resourceful solution to your canopy needs. With a variety of applications from carports to bleacher covers, our steel canopies provide shelter from harsh weather and even sun damage. These systems, similarly to our mezzanine systems, are completely fabricated at our facility and only need to be installed after being delivered to your facility. With the structure being manufactured and the job site being prepped at the same time, the entire project time will be as minimal as possible. However, one of the biggest benefits of our steel canopy systems is that they can be upgraded to solar canopies.
Our steel solar canopies provide all of the same benefits as your regular canopy systems while providing your facility with an environmentally friendly source of energy. As for Panel Built's headquarters, we have multiple sets of these solar panel canopies, providing us with a reliable and sustainable source to help power our facilities.
Changes in your business can result in the need for additional space or a new modular office to house the growing number of employees. Warehouse offices are a great way to fill this need in large warehouses and manufacturing facilities. Panel Built provides a 2 day shipping program for standard in plant office orders. This means from the time you place your order the entire package will be shipped within 2 business days. Orders must be received by 4pm EST, and must meet the general requirements with only standard options chosen.
All components used to create your new prefab office are prepped and cut at our factory. This enables us to ship everything to your site ready for assembly. Our modular systems are so easy to assemble that you can anticipate completion of construction in half the time when compared to conventional construction. Faster assembly enables you to get back to work faster too!
Panel systems easily adapt to a variety of applications and allow for fast, easy installation without compromising quality, durability or efficiency. Modular construction is a cost-effective alternative to conventional construction. As opposed to stick-built, prefab offices offer outstanding value and price and can be depreciated over 7 years (for tax purposes) just like equipment.
Choose from unlimited layout possibilities using freestanding four-wall designs, two and three wall systems or utilizing existing walls to save you time and money. Standard gypsum or steel walls are available or choose from our non-standard modular wall systems. We also offer quick-ship offices, and multistory modular offices to fit any of your project requirements.
When expanding a facility it is common to have little downtime. By using modular offices you not only save on cost but the process is 70% faster than conventional construction methods. All of the components are prefabricated in our facility and then installed onsite leaving the area with little to no waste making it the greener option as well. Available in a variety of panel finishes, Panel Built can flexibly meet your requirements for acoustics, R-factors, chemical resistance and aesthetics. Our pre-coated aluminum panels are resistant to abrasion and easily cleaned. For low maintenance, our vinyl covered gypsum panels are available with powder-coated binder posts for seamless appearance.
Two-Story modular offices install quickly and reclaim wasted high ceiling space. Additionally, inplant offices can be placed on a mezzanine to utilize the floor space below while still getting an overview of the facility. These custom designed two-story modular offices are engineered for years of use, you can relocate or expand your building as your needs change. Add a conference room or breakroom to your design for additional functionality.
Panel Built's prefabricated office provides a controlled space that is designed to fit your specific needs. With a growing and changing business, space needs can change rapidly, and our binder post, prefabricated office system allows you to address space needs in a moment's notice with minimal disruption for the facility. With all of our projects, we strive to make the construction process entirely convenient and problem-free for our customers. With over 20 years of experience in the modular construction industry, Panel Built, Inc. has the expertise and know-how to provide the perfect solution to your space needs.
Modular cleanrooms are facilities that are designed for the purpose of certain fields of research such as biological or chemical research, and also for the manufacturing of certain high precision products. Modular cleanrooms have a logarithmic classification system that follows a grading scale based on a number of allowable particulates in the air. Class one rooms have 1 particle for every 0.5 micrometers of cubic space and so on. The class number resembling the maximum amount of particles allowed in 0.5 cubic micrometers.
Modular Cleanroom Wall Systems
As for filtration systems, modular cleanrooms often use HEPA filters and ULPA filters. These filters can remove up to 99.9% of the particulates in the air using various airflow technique. Some modular cleanrooms employ a positive pressure to keep particles out, and then some employ negative pressure to keep contaminants in. The application you will be using your modular cleanroom for will determine whether you will need a positive or negative pressure cleanroom. It is no surprise that the need for a cleanroom can be overwhelming. Panel Built can help with the confusion. The panels, windows, and doors common to our in-plant modular office system already meet your Class 1000, Class 10,000, and Class 100,000 cleanroom wall system needs. Our sales staff has the knowledge to combine our standard wall system with the appropriate cleanroom components to ensure your cleanroom meets even the most strict requirements.
Modular Isolation Rooms Are A Fast & Convenient Containment Solution
Modular Isolation Rooms are environments that are specially designed to help prevent the spread of harmful pathogens and viruses. Using Panel Built's proven modular construction design, these isolation rooms are prefabricated in our facility then shipped to the project site for quick assembly. Formed from our modular wall panel systems, Panel Built isolation rooms are offered in fully custom layouts and configurations for your facility's specific isolation room needs. With the wall panels manufactured at our facility, there is much less waste and debris during installation, keeping on-site disruption at a minimum.
ASTM Certified 1 Hour Fire Rated Wall Panel
Panel Built has installed numerous One Hour systems throughout the country. Both military and commercial customers come to Panel Built for their laboratory tested ASTM certified One-Hour Fire Resistant wall panel system. This specially designed fire resistant wall panel is composed of 5/8" Fire-Shield gypsum board with a mineral wool insulated core and held in place with 26 gauge galvanized steel studs. 20 gauge steel channel is used to secure the wall panels and an optional steel skin may cover encase both sides of the panel.
Modular construction offers a variety of building options from large exterior buildings to inplant offices that fit right in your warehouse. Sometimes the standard modular building is not enough to fit a specific business need. Panel Built offers many custom options to accommodate different construction variations.
All of our projects are built 100% to customers' specifications. You will not find any cookie cutter structures from us. No matter what application you will be using our structures for, we can build a structure that best serves you. We have built everything from rappel towers for military training to modular clean rooms for precision manufacturing. Panel Built, Inc. is a turnkey provider of these modular structures. Our modular offices themselves are utilized in a number of different applications: break rooms, shipping areas, conference rooms, machine enclosures, and even modular restrooms. Whatever the application, our panel system can be adapted to fit your needs.
As your company grows, so does the need for floor space and storage. Installing Steel Mezzanines in your warehouse can double the space you have by adding a secondary floor above the warehouse floor. This new level provides you with more storage or even office space, without taking up any additional room on the warehouse floor. By reducing clutter in your warehouse, you can prevent workplace accidents, keeping warehouse injuries to a minimum and decreasing damage to equipment. Our warehouse mezzanines are designed and manufactured to meet OSHA and/or IBC code.
Industrial mezzanine floors can be power coated in any number of colors, providing a greater level of durability against abusive, corrosive applications. Panel Built's steel line fabricates powder-coated warehouse mezzanines and stair systems to your specifications- with custom sizes, heights, spans, decking materials and landings. With a consistent emphasis on quality and structural integrity, we craft every one of our steel mezzanines custom-made for you. From the design phase to installation at your plant, Panel Built is your single-source mezzanine floor system provider.
A cold rolled mezzanine refers to the method of bending sheet metal into C-channel to use as the understructure of the mezzanine floor. These cold-rolled pieces attach to the tubular steel or tapered columns and provide the “beams" that support the floor. Cold rolled has two major benefits over structural steel mezzanines.
First, the material is much lighter than structural steel and therefore less expensive to ship. This usually means there is also less equipment needed to erect the structure on site.
Second, cold-rolled steel can be pre-galvanized; offering substantial savings over hot-dipped galvanized, stainless steel, or aluminum mezzanines. A disadvantage of cold-rolled steel mezzanine systems is the very limited column spacing (usually 10' - 15' max). They are also unable to reach the high live loads or heavily concentrated point loads that can be accomplished with structural steel mezzanine systems.
Vertical Reciprocating Conveyors (VRCs) or Vertical Lifts are one of the most convenient ways to transport material to your mezzanine floor. Although similar, VRCs are not classified as elevators, and therefore do not have to meet strict elevator codes and regulations. VRCs are strictly for the transportation of materials and not passengers. Thanks to this design, VRCs are manufactured and installed at a lower cost.
Additionally, VRCs are safer to operate in comparison to forklifts or other material lifting methods, boosting the overall safety of the facility. For our Vertical Reciprocating Conveyor projects, Panel Built works with Custom Industrial Products, Inc. to bring our customers the highest quality VRCs available. Panel Built and CIP work closely to determine which VRC type best fits each application and how to best integrate it into your project.
All Panel Built metal stairs, railing, and components are engineered, fabricated and powder coated at our plant for a lasting finish and fast delivery. But, that does not mean you will be receiving a cookie-cutter steel stair system.
Each metal stair project is still custom-designed to fit your specific space needs.
That means if you need a specific stair layout with multiple landings, U-turn stairs, or a special Rise/Run, we can accommodate these custom designs.
And Panel Built's metal, steel stair features do not stop there! Panel Built offers a variety of handrail options to increase the safety of your new metal stair system. Handrail pickets, intermediate horizontal railing, mesh siding, and glass siding are just some of the different options we can accommodate. In addition, stair treads come in diamond plate, bar grating, or even cement-filled pans. And both open and closed risers are available.
Barrier Railing Protects Your Investments
Constructed of high strength steel and designed to withstand severe impacts, our barrier rails provide your facility with extra protection. Panel Built's Forklift Barrier Rail system can be ordered in single or double rails. A powder-coated finish enhances the safety railing's steel surface.
Lift-Out Barrier Rail System
There are a number of benefits to the new system, including easier installation, improved aesthetics, and quick access to equipment behind the barrier rail.
Panel Built barrier rail features a complete integral sleeve with sections that slide in and out. This offers much more flexibility with the same structural integrity. Like all of our metal products, our barrier rail is powder-coated for aesthetics and durability.
Last Update: 2021-01-08