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Carlisle Spray Foam Insulation Foamed-In-Place Insulation
 
         
SECTION 07 21 19
 
         
FOAMED-IN-PLACE INSULATION
 
         
 
         
Copyright 2020 - 2020 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** Carlisle Spray Foam Insulation; spray polyurethane foam insulation.
This section is based on the products of Carlisle Spray Foam Insulation, which is located at:
100 Enterprise Dr.
Cartersville, GA 30120
Tel: 844-922-2355
Email: request info ()
Web: https://www.carlislesfi.com
[ Click Here ] for additional information.
Carlisle Spray Foam Insulation, is a leading manufacturer of spray polyurethane foam systems in North America. Previously marketed under Accella Polyurethane Systems - Carlisle Spray Foam Insulation is a fully integrated, spray foam insulation solution, backed by the technology resources - and grounded on the corporate stability - of a century-old icon in the building ecosystem - Carlisle Construction Materials. Our SealTite Pro product line of spray foam building insulation solutions are formulated to provide the highest level of thermal protection in both residential and commercial applications.
Carlisle Spray Foam Insulation is focused on ease-of-use at the point of application and ease-of-doing business when it comes to overall customer experience. With two manufacturing facilities in North America, we are proud to offer the greatest product availability in the market.
Our SealTite Pro spray foam insulation products are available for purchase either direct or through our extensive network of national distribution partners. Every SealTite Pro formula is thoroughly tested for consistent performance and backed by the most accurate technical data available.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Foamed-in-Place Insulation of the following types:
          1.Closed-cell, spray-applied, polyurethane foam insulation. (SealTite Pro Closed Cell, SealTite Pro One Zero)
          2.Open-cell, spray-applied, polyurethane foam insulation. (SealTite Pro No Mix, SealTite Pro Open Cell, SealTite Pro High Yield, SealTite Pro OCX, SealTite Pro No Trim 21)
 
          B.Accessories.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 07 21 19 - Foamed-In-Place Insulation.
 
          B.Section 07 27 19 - Plastic Sheet Air Barriers .
 
          C.Section 07 27 00 - Air Barriers.
 
          D.Section 09 96 13 - Abrasion-Resistant Coatings.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.ASTM International (ASTM):
          1.ASTM C518 - Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus.
          2.ASTM D1621 - Standard Test Method for Compressive Properties of Rigid Cellular Plastics.
          3.ASTM D1622 - Standard Test Method for Apparent Density of Rigid Cellular Plastics.
          4.ASTM D1623 - Standard Test Method for Tensile and Tensile Adhesion Properties of Rigid Cellular Plastics.
          5.ASTM D2126 - Standard Test Method for Response of Rigid Cellular Plastics to Thermal and Humid Aging.
          6.ASTM D2842 - Standard Test Method for Water Absorption of Rigid Cellular Plastics.
          7.ASTM D2856 - Standard Test Method for Open-Cell Content of Rigid Cellular Plastics by the Air Pycnometer.
          8.ASTM D6226 - Standard Test Method for Open Cell Content of Rigid Cellular Plastics.
          9.ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
          10.ASTM E90 - Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements.
          11.ASTM E96 - Standard Test Methods for Water Vapor Transmission of Materials.
          12.ASTM E413 - Classification for Rating Sound Insulation.
          13.ASTM E423 - Standard Test Method for Normal Spectral Emittance at Elevated Temperatures of Nonconducting Specimens.
          14.ASTM E2178 - Standard Test Method for Air Permeance of Building Materials.
          15.ASTM G21 - Standard Practice for Determining Resistance of Synthetic Polymeric Materials to Fungi.
 
          B.ICC Evaluation Service (ICC-ES):
          1.ICC-ES AC377 - Acceptance Criteria for Spray-Applied Foam Plastic Insulation.
 
          C.International Association of Plumbing and Mechanical Officials (IAPMO).
 
          D.Spray Polyurethane Foam Alliance: Professional Certification Program (SPFA PCP).
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01 30 00 - Administrative Requirements.
 
          B.Product Data: Submit manufacturer's product data, including surface preparation and application instructions.
          ** NOTE TO SPECIFIER ** Delete submittal items not required.
 
          C.Manufacturer's Certification:
          1.Submit manufacturer's certification that materials comply with specified requirements and are suitable for intended application.
          2.Submit manufacturer's certification from SPFA PCP as Accredited Supplier Company.
          3.Submit evidence that manufacturer has Dunn & Bradstreet rating of 5A or can supply performance bond.
 
          D.Product Evaluation Reports: Submit manufacturer's product evaluation reports from accredited evaluation service.
 
          E.Manufacturer's Project References: Submit manufacturer's list of 5 successfully completed polyurethane foam insulation projects of similar size and scope, including project name and location, name of architect, and type and quantity of materials furnished.
 
          F.Applicator's Project References: Submit applicator's list of successfully completed polyurethane foam insulation projects, including project name and location, name of architect, and type and quantity of materials applied.
 
          G.Warranty Documentation: Submit manufacturer's standard warranty.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer's Qualifications:
          1.Manufacturer regularly engaged, for a minimum of 10 years, in the manufacturing of polyurethane foam insulation of similar type to that specified.
          2.Accreditation: SPFA PCP as Accredited Supplier Company.
 
          B.Applicator's Qualifications:
          1.Applicator regularly engaged, for a minimum of 5 years, in application of polyurethane foam insulation of similar type to that specified.
          2.Certified by manufacturer to install their products.
          3.Use persons trained by manufacturer in polyurethane foam insulation application or certified by SPFA PCP as Master Installer - Insulation, Closed Cell.
 
          C.Source Limitations: Provide each type of product from a single manufacturing source to ensure uniformity.
          ** NOTE TO SPECIFIER ** Include mock-up if the project size or quality warrant the expense. The following is one example of how a mock-up on might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          D.Mock-Up: Construct a mock-up with actual materials in sufficient time for Architect's review and to not delay construction progress. Locate mock-up as acceptable to Architect and provide temporary foundations and support.
          1.Intent of mock-up is to demonstrate quality of workmanship and visual appearance.
          2.If mock-up is not acceptable, rebuild mock-up until satisfactory results are achieved.
          3.Retain mock-up during construction as a standard for comparison with completed work.
          4.Do not alter or remove mock-up until work is completed or removal is authorized.
          ** NOTE TO SPECIFIER ** Edit as required for the Project. Delete if not required.
 
          1.6PRE-INSTALLATION CONFERENCE
 
          A.Convene a conference approximately two weeks before scheduled commencement of the Work.
 
          B.Require attendance of parties directly affecting Work of this Section, including Contractor, Architect, applicator, and manufacturer's representative.
 
          C.Review the Following:
          1.Materials.
          2.Protection of in-place conditions.
          3.Surface preparation.
          4.Application.
          5.Field quality control.
          6.Cleaning.
          7.Protection.
          8.Coordination with other Work.
 
          1.7DELIVERY, STORAGE, AND HANDLING
 
          A.Delivery Requirements: Deliver materials to site in manufacturer's original, unopened containers and packaging, with labels clearly identifying product name and manufacturer.
 
          B.Storage and Handling Requirements:
          1.Store and handle materials in accordance with manufacturer's instructions.
          2.Keep materials in manufacturer's original, unopened containers and packaging until application.
          3.Store materials in clean, dry area indoors.
          4.Store materials at 70 to 80 degrees F (21 to 27 degrees C) a minimum of 48 hours before use.
          5.Store materials out of direct sunlight.
          6.Protect materials from freezing.
          7.Protect materials during storage, handling, and application to prevent contamination or damage.
 
          1.8PROJECT CONDITIONS
 
          A.Ambient and Substrate Temperatures: As recommended by Manufacturer.
 
          B.Moisture: Do not apply polyurethane foam insulation when moisture in form of rain, snow, ice, fog, frost, or dew is expected during application.
 
          C.Relative Humidity: Do not apply polyurethane foam insulation when relative humidity over 85 percent is expected during application.
 
          D.Wind: Do not apply polyurethane foam insulation with wind speed above 12 mph (19 kmh).
 
          E.Do not apply polyurethane foam insulation under ambient conditions outside manufacturer's limits.
 
          1.9WARRANTY
 
          A.Manufacturer's Warranty: Provide manufacturer's standard limited warranty.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Carlisle Spray Foam Insulation, which is located at: 100 Enterprise Dr.; Cartersville, GA 30120; Tel: 844-922-2355; Email: request info (); Web: https://www.carlislesfi.com
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
          ** NOTE TO SPECIFIER ** Delete Article if not required.
 
          2.2CLOSED-CELL, SPRAY-APPLIED, POLYURETHANE FOAM INSULATION
          ** NOTE TO SPECIFIER ** Delete product options not required.
 
          A.Basis of Design: SealTite Pro Closed Cell; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use without prescribed ignition barrier and without need for additional fire-resistant coating.
          2)Evaluation Report: IAPMO UES-621.
          3)Greenguard Gold.
          b.Air Leakage Rate,ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance,ASTM E96:
          1)Thickness, 1 inch (25 mm): 0.80 perm.
          2)Thickness, 3.5 inches (89 mm): 0.23 perm.
          3)Thickness, 5.5 inches (140 mm): 0.14 perm.
          4)Thickness, 7.9 inches (201 mm): 0.10 perm.
          d.Core Density,ASTM D1622: 2.0 pcf (32 kg per cu m), nominal.
          e.R-Value, Aged,ASTM C518:
          1)Thickness, 1 inch (25 mm): 6.9.
          2)Thickness, 3 inches (76 mm): 21.
          f.Compressive Strength,ASTM D1621: 25 psi (172 kPa), nominal.
          g.Tensile Strength,ASTM D1623: 60 psi (414 kPa), nominal.
          h.Water Absorption,ASTM D2842: Less than 2 percent.
          i.Dimensional Stability,ASTM D2126, Change in Volume:
          1)158 Degrees F (70 degrees C), 97 Percent Relative Humidity: Less than 9 percent.
          j.Closed Cell Content,ASTM D2856: Greater than 90 percent.
          k.Surface Burning Characteristics, ASTM E84, 4 Inches (102 mm):
          1)Flame Spread Index: Less than 25.
          2)Smoke Developed Index: Less than 450.
          l.Fungi Resistance,ASTM G21: Zero rating.
          2.Description: Two-component, HFC-245fa blown, medium-density system.
          a.A-Component: Aromatic diisocyanate.
          b.B-Component: Polyols, fire-retarding materials, and additives.
          ** NOTE TO SPECIFIER ** Specify summer grade for ambient and substrate temperatures between 50 and 120 degrees F (10 and 49 degrees C). Specify winter grade for ambient and substrate temperatures between 25 and 70 degrees F (4 and 21 degrees C). Delete grade option not required.
          3.Grade: Summer.
          4.Grade: Winter.
 
          B.Basis of Design: SealTite Pro One Zero; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use without prescribed ignition barrier.
          2)Evaluation Report: IAPMO UES-640.
          3)Greenguard Gold.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance, ASTM E96:
          1)Thickness, 1 inch (25 mm): 0.80 perm.
          2)Thickness, 3.5 inches (89 mm): 0.23 perm.
          d.Core Density, ASTM D1622: 2.0 pcf (32 kg per cu m), nominal.
          e.R-Value, Aged, ASTM C518:
          1)Thickness, 1 inch (25 mm): 6.9.
          2)Thickness, 3 inches (76 mm): 21.
          f.Compressive Strength, ASTM D1621: 47 psi (324 kPa), nominal.
          g.Tensile Strength, ASTM D1623: 60 psi (414 kPa), nominal.
          h.Water Absorption, ASTM D2842: Less than 2 percent.
          i.Dimensional Stability, ASTM D2126, Change in Volume: Less than 9 percent.
          j.Closed Cell Content, ASTM D2856: Greater than 90 percent.
          k.Sound Transmission Coefficient,ASTM E90andASTM E413: 41.
          l.Global Warming Potential: Less than one.
          m.Ozone Depletion Potential: Zero.
          n.Surface Burning Characteristics,ASTM E84:
          1)Flame Spread Index: Less than 25.
          2)Smoke Developed Index: Less than 450.
          2.Description: Two-component, next generation, HFO blown, medium-density system.
          ** NOTE TO SPECIFIER ** Delete Article if not required.
 
          2.3OPEN-CELL, SPRAY-APPLIED, POLYURETHANE FOAM INSULATION
          ** NOTE TO SPECIFIER ** Delete product options not required.
 
          A.Basis of Design: SealTite Pro No Mix; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use with approved intumescent coating.
          2)Evaluation Report: IAPMO UES-616.
          3)Greenguard Certified.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance at 1 inch (25 mm), ASTM E96: 21 perm.
          d.Core Density, ASTM D1622: 0.5 pcf (8 kg per cu m), nominal.
          e.R-Value, Aged at 1 inch (25 mm), ASTM C518: 3.7.
          f.Tensile Strength, ASTM D1623: 5.19 psi (35.8 kPa), nominal.
          g.Dimensional Stability, ASTM D2126, Change in Volume: Less than 5 percent.
          h.Open Cell Content,ASTM D6226: Greater than 97 percent.
          i.Ozone Depletion Potential: Zero.
          j.Surface Burning Characteristics, ASTM E84:
          1)Flame Spread Index: Less than 20.
          2)Smoke Developed Index: Less than 400.
          2.Description: Two-component, light-density, one to one by volume system.
 
          B.Basis of Design: SealTite Pro Open Cell; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use with approved intumescent coating.
          2)Evaluation Report: IAPMO UES-624.
          3)Greenguard Certified.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance at 1 inch (25 mm), ASTM E96: 21 perm.
          d.Core Density, ASTM D1622: 0.5 pcf (8 kg per cu m), nominal.
          e.R-Value, Aged, ASTM C518:
          1)Thickness, 1 inch (25 mm): 3.7.
          2)Thickness, 3.5 inches (89 mm): 13.
          f.Tensile Strength, ASTM D1623: Less than 3.0 psi (21 kPa), nominal.
          g.Dimensional Stability, ASTM D2126, Change in Volume: Less than 15 percent.
          h.Open Cell Content, ASTM D2856: Greater than 90 percent.
          i.Ozone Depletion Potential: Zero.
          j.Surface Burning Characteristics, ASTM E84, 4 Inches (102 mm):
          1)Flame Spread Index: Less than 25.
          2)Smoke Developed Index: Less than 450.
          2.Description: Two-component, light-density, one to one by volume system.
 
          C.Basis of Design: SealTite Pro High Yield; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use with approved intumescent coating.
          2)Evaluation Report: IAPMO UES-623.
          3)Greenguard Certified.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance at 3.5 inches (89 mm), ASTM E96: 9.8 perm.
          d.Core Density, ASTM D1622: 0.45 pcf (7.2 kg per cu m), nominal.
          e.R-Value, Aged at 1 inch (25 mm), ASTM C518: 3.6.
          f.Tensile Strength, ASTM D1623: 5.0 psi (34 kPa), nominal.
          g.Dimensional Stability, ASTM D2126, Change in Volume: Less than 15 percent.
          h.Open Cell Content, ASTM D6226: Greater than 97 percent.
          i.Ozone Depletion Potential: Zero.
          j.Surface Burning Characteristics, ASTM E84, 4 Inches (102 mm):
          1)Flame Spread Index: Less than 10.
          2)Smoke Developed Index: Less than 250.
          2.Description: Two-component, light-density, one to one by volume system optimized for yield.
 
          D.Basis of Design: SealTite Pro OCX; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use without prescribed ignition barrier.
          2)Evaluation Report: IAPMO UES-615.
          3)Greenguard Certified.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Core Density, ASTM D1622: 0.5 pcf (8 kg per cu m), nominal.
          d.R-Value, Aged at 1 inch (25 mm), ASTM C518: 3.7.
          e.Tensile Strength, ASTM D1623: 3.71 psi (21.4 kPa), nominal.
          f.Dimensional Stability, ASTM D2126, Change in Volume: Less than 15 percent.
          g.Sound Transmission Coefficient, ASTM E90: 50.
          h.Open Cell Content, ASTM D6226: Greater than 95 percent.
          i.Ozone Depletion Potential: Zero.
          j.Surface Burning Characteristics, ASTM E84:
          1)Flame Spread Index: 0.
          2)Smoke Developed Index: Less than 300.
          2.Description: Two-component, light-density, one to one by volume system.
 
          E.Basis of Design: SealTite Pro No Trim 21; as manufactured by Carlisle Spray Foam Insulation.
          1.Performance and Design Requirements:
          a.Standards Compliance:
          1)Acceptance Criteria: ICC-ES AC377, Appendix X, for use with approved intumescent coating.
          2)Evaluation Report: IAPMO UES-618.
          3)Greenguard Certified.
          b.Air Leakage Rate, ASTM E2178: Less than 0.004 cfm per sq ft (0.02 L per sec per sq m).
          c.Moisture Vapor Transmission, Permeance at 1 inch (25 mm), ASTM E96: 15 perm.
          d.Core Density, ASTM D1622: 0.75 pcf (12 kg per cu m), nominal.
          e.R-Value, Aged, ASTM C518:
          1)Thickness, 1 inch (25 mm): 4.4.
          2)Thickness, 3.5 inches (89 mm): 15.
          3)Thickness, 5 inches (127 mm): 21.
          f.Tensile Strength, ASTM D1623: 4.7 psi (32 kPa), nominal.
          g.Dimensional Stability, ASTM D2126, Change in Volume: Less than 4 percent.
          h.Sound Transmission Coefficient, ASTM E413: 30.
          i.Noise Reduction Coefficient,ASTM E423: 0.10.
          j.Open Cell Content, ASTM D6226: Greater than 97 percent.
          k.Ozone Depletion Potential: Zero.
          l.Surface Burning Characteristics, ASTM E84:
          1)Flame Spread Index: Less than 20.
          2)Smoke Developed Index: Less than 400.
          2.Description: Two-component, light-density, one to one by volume system.
          3.Achieves R-21 in single 5 inch (127 mm) pass.
          ** NOTE TO SPECIFIER ** Delete Article if not required.
 
          2.4ACCESSORIES
          ** NOTE TO SPECIFIER ** Consult Manufacturer for substrate conditions requiring application of a primer. Delete if not required.
 
          A.Primer: _____.
          ** NOTE TO SPECIFIER ** Include intumescent coating if required. Delete options not required.
 
          B.Intumescent Coating: DC315 as manufactured by International Fireproof Technology, Inc.
 
          C.Intumescent Coating: Fireshell BMS TC as manufactured by TPR Corporation.
 
          D.Intemescent Coating: No-Burn Plus ThB as manufactured by No-Burn, Inc.
 
          E.Intumescent Coating: Specified in 09960.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Examine areas to receive polyurethane foam insulation.
 
          B.Notify Architect of conditions that would adversely affect application.
 
          C.Do not begin surface preparation or application until unacceptable conditions are corrected.
 
          3.2PREPARATION
 
          A.Protection of In-Place Conditions:
          1.Protect adjacent surfaces from contact with overspray.
          2.Protect electrical outlet and junction boxes from contact with polyurethane foam insulation.
 
          B.Surface Preparation:
          1.Prepare surfaces in accordance with manufacturer's instructions.
          2.Remove dirt, dust, debris, oil, grease, rust, loose scale, ice, frost, moisture, and other surface contaminants which could adversely affect application of polyurethane foam insulation.
 
          3.3INSTALLATION
 
          A.Spray-apply polyurethane foam insulation in accordance with manufacturer's instructions at locations indicated on the Drawings.
 
          B.Material Temperature: Maintain materials in containers at 65 to 85 degrees F (18 to 29 degrees C) while in use.
 
          C.Ensure substrates are dry during application.
 
          D.Insulation Thickness:
          1.Maximum Pass Thickness: 4 inches (102 mm).
          2.Total Thickness: Indicated on the Drawings.
 
          E.Apply polyurethane foam insulation to uniform thickness without voids, pinholes, cracks, and crevices.
          ** NOTE TO SPECIFIER ** Delete if not required.
 
          F.Intumescent Coating:
          1.Cover polyurethane foam insulation with intumescent coating at locations indicated on the Drawings.
          2.Apply intumescent coating as specified in Section 09 96 13 - Abrasion-Resistant Coatings.
 
          3.4FIELD QUALITY CONTROL
 
          A.Field Inspection: Coordinate field inspection in accordance with appropriate sections in Division 01.
          ** NOTE TO SPECIFIER ** Modify as required.
 
          B.Inspect completed application of polyurethane foam insulation, including:
          1.Total thickness.
          2.Free of voids, pinholes, cracks, and crevices.
          3.Adhesion to substrate.
 
          3.5CLEANING AND PROTECTION
 
          A.Promptly clean surfaces that receive overspray of polyurethane foam insulation.
 
          B.Do not use harsh cleaning materials or methods that could damage surfaces.
 
          C.Protect Work of this Section from damage during construction.
 
         
END OF SECTION