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Dorr Industries Interior Aluminum Door Frames
 
         
SECTION 08 12 17
 
         
INTERIOR ALUMINUM DOOR FRAMES
 
         
 
         
Copyright 2019 - 2019 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** Dorr Industries; interior aluminum door frames.
This section is based on the products of Dorr Industries, which is located at:
1985, AR Decary
Quebec, QC, Canada G1N 3Z8
Tel: 418-683-0700
Fax: 418-683-0766
Email: request info
Web: https://www.industriesdorr.com/integra-series/?lang=en
[ Click Here ] for additional information.
DORR Industries is a Canadian manufacturer of custom architectural products. We mainly work on the transformation of panels used to make cabinet doors and cabinets. We have created a very innovative product: our "FLUSHWALL" interior door system from the Integra Series. DORR Industries is also a dedicated and ingenious team working to transform materials to inspire design. We are on the lookout for trends and our tailor-made approach allows us to offer an infinite number of possibilities.
The company was founded in 2013 and has quickly become a leader in quality and finish products.
DORR Industries wants to be at the forefront; that's why we use advanced technologies in our different manufacturing processes.
We stand out by applying techniques such as our laser-fused edgebanding, multi-layered HDF and insert handles. This kind of initiative allows us to offer unique and impeccable products.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
 
          A.Interior aluminum door frames, hardware and accessories.
          ** NOTE TO SPECIFIER ** Delete systems not required.
          1.INTEGRA System Series 1000.
          2.INTEGRA System Series 3000.
          3.INTEGRA System Series 7000.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 06 10 00 - Rough Carpentry.
 
          B.Section 08 11 13.13 - Standard Hollow Metal Doors and Frames.
 
          C.Section 08 14 13 - Carved Wood Doors.
 
          D.Section 08 71 00 - Door Hardware.
 
          E.Section 08 83 13 - Mirrored Glass Glazing.
 
          F.Section 09 21 16.33 - Gypsum Board Area Separation Wall Assemblies.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.Aluminum Association (AA):
          1.DAF 45-03, Designation System for Aluminum Finishes.
 
          B.American Architectural Manufacturers Association (AAMA):
          1.AAMA CW-10 - Care and Handling of Architectural Aluminum from Shop to Site.
          2.AAMA 609.1 - Voluntary Guide Specification for Cleaning and Maintenance of Architectural Anodized Aluminum.
          3.AAMA 611 - Voluntary Specification for Anodized Architectural Aluminum.
          4.AAMA 2603 -Voluntary Specification, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels.
 
          C.American National Standard Institute (ANSI):
          1.ANSI H35.1/H35.1M - Standard Alloy and Temper Designation Systems for Aluminum.
 
          D.ASTM International (ASTM):
          1.ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
          2.ASTM A924/924M - Standard Specification for General Requirements for Steel Sheet, Metallic-Coated by the Hot-Dip Process.
          3.ASTM B211M - Standard Specification for Aluminum and Aluminum-Alloy Bar, Rod, and Wire [Metric].
          4.ASTM B221M - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes.
          5.ASTM C954 - Standard Specification for Steel Drill Screws for the Application of Gypsum Panel Products or Metal Plaster Bases to Steel Studs from 0.033 in. (0.84 mm) to 0.112 in. (2.84 mm) in Thickness.
          ** NOTE TO SPECIFIER ** Retain if project requires LEED certification. Delete if not required.
 
          E.Canada Green Building Council/ US Green Building Council (CGBC/USGBC):
          1.Leadership in Energy and Environmental Design (LEED-NC): Green Building Rating System Reference Package for New Construction and Major Renovations.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01 30 00 - Administrative Requirements.
 
          B.Product Data:
          1.Manufacturer's data sheets on each product to be used.
          2.Preparation instructions and recommendations.
          3.Storage and handling requirements and recommendations.
          4.Typical installation methods.
          ** NOTE TO SPECIFIER ** Delete selection samples if colors have already been selected.
 
          C.Selection Samples: For each finish product specified, two complete sets of color chips representing manufacturer's full range of available colors and patterns.
 
          D.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square representing actual product, color, and patterns.
 
          E.Shop Drawings: Include details of materials, construction and finish. Include relationship with adjacent construction.
          1.Include the following for each model of frame: Composition, assembly, finishing coat, cut-outs for openings, and finishing hardware.
          2.Include cross-section profile of aluminum profiles, connecting fittings, the position, and dimensions hardware cut-outs.
          3.Indicate dimensions of rough openings and net dimensions for doors.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with a minimum five years documented experience.
 
          B.Installer Qualifications: Company specializing in performing Work of this section with minimum two years documented experience with projects of similar scope and complexity.
 
          C.Source Limitations: Provide each type of product from a single manufacturing source to ensure uniformity.
          ** NOTE TO SPECIFIER ** Include mock-up if the project size or quality warrant the expense. The following is one example of how a mock-up on might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project. Delete if not required.
 
          D.Mock-Up: Construct a mock-up with actual materials in sufficient time for Architect's review and to not delay construction progress. Locate mock-up as acceptable to Architect and provide temporary foundations and support.
          1.Intent of mock-up is to demonstrate quality of workmanship and visual appearance.
          2.If mock-up is not acceptable, rebuild mock-up until satisfactory results are achieved.
          3.Retain mock-up during construction as a standard for comparison with completed work.
          4.Do not alter or remove mock-up until work is completed or removal is authorized.
 
          1.6PRE-INSTALLATION CONFERENCE
 
          A.Convene a conference approximately two weeks before scheduled commencement of the Work. Attendees shall include Architect, Contractor and trades involved. Agenda shall include schedule, responsibilities, critical path items and approvals.
 
          1.7DELIVERY, STORAGE, AND HANDLING
 
          A.Store and handle in strict compliance with manufacturer's written instructions and recommendations.
 
          B.Protect from damage due to weather, excessive temperature, and construction operations.
 
          1.8PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
 
          1.9SEQUENCING
 
          A.Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
 
          1.10WARRANTY
 
          A.Manufacturer's Warranty: Provide manufacturer's standard limited warranty.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
 
          A.Acceptable Manufacturer: Dorr Industries, which is located at: 1985, AR Decary; Quebec, QC, Canada G1N 3Z8; Tel: 418-683-0700; Fax: 418-683-0766; Email: request info; Web: https://www.industriesdorr.com/integra-series/?lang=en
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
 
          2.2INTERIOR ALUMINUM FRAMES
          ** NOTE TO SPECIFIER ** Select products required. Delete products not required.
 
          A.INTEGRA System Series 1000: Concealed on both sides of partition.
          1.System: Pre-assembled interior aluminum frames for doors, fabricated from extruded aluminum, ASTM B221M, AA6063-T5 per standard specification ANSI H35.1/H35.1M. Minimum 2.0 mm (0.079 inches) thickness.
          ** NOTE TO SPECIFIER ** Select opening direction required. Delete opening direction not required.
          2.Opening Direction: Opening toward exterior.
          3.Opening Direction: Opening toward interior.
          4.Profile: Tubular profile consisting of several panels and a bar that fits at 90 degrees in an encasing groove.
          ** NOTE TO SPECIFIER ** Select supporting structure option required. Delete option not required.
          5.Supporting Structure: Light gage metal, 92 mm (3-5/8 inches) wide.
          6.Supporting Structure: Wood structure, 89 mm (3-1/2 inches) wide.
          7.Plaster or Gypsum Board: 15.9 mm (5/8 inch) thick covering on both sides of partition.
 
          B.INTEGRA System Series 3000: Concealed on both sides of partition.
          1.System: Pre-assembled interior aluminum frames for doors, fabricated from extruded aluminum, ASTM B221M, AA6063-T5 per standard specification ANSI H35.1/H35.1M. Minimum 2.0 mm (0.079 inches) thickness.
          ** NOTE TO SPECIFIER ** Select opening direction required. Delete opening direction not required.
          2.Opening Direction: Opening toward exterior.
          3.Opening Direction: Opening toward interior.
          4.Profile: Tubular profile consisting of several panels and a bar that fits at 90 degrees in an encasing groove.
          ** NOTE TO SPECIFIER ** Select supporting structure option required. Delete option not required.
          5.Supporting Structure: Light gage metal, 92 mm (3-5/8 inches) wide.
          6.Supporting Structure: Wood structure, 89 mm (3-1/2 inches) wide.
          7.Plaster or Gypsum Board: 15.9 mm (5/8 inch) thick covering on both sides of partition.
          8.Exterior Side: Additional 6.4 mm (1/4 inch) thick decorative covering on exterior side of partition.
 
          C.INTEGRA System Series 7000: Concealed on both sides of partition.
          1.System: Pre-assembled interior aluminum frames for doors, fabricated from extruded aluminum, ASTM B221M, AA6063-T5 per standard specification ANSI H35.1/H35.1M. Minimum 2.0 mm (0.079 inches) thickness.
          ** NOTE TO SPECIFIER ** Select opening direction required. Delete opening direction not required.
          2.Opening Direction: Opening toward exterior.
          3.Opening Direction: Opening toward interior.
          4.Profile: Tubular profile consisting of several panels.
          ** NOTE TO SPECIFIER ** Select supporting structure option required. Delete option not required. Indicate width of supporting structure.
          5.Supporting Structure: Light gage metal, _____ mm (_____ inches) wide.
          6.Supporting Structure: Wood structure, _____ mm (_____ inches) wide.
          7.Plaster or Gypsum Board: 15.9 mm (5/8 inch) thick covering on interior side of partition.
 
          2.3HARDWARE
 
          A.Hinges: Invisible, adjustable hinges designed to fit into the door edge:
          ** NOTE TO SPECIFIER ** Select maximum mass required. Delete option not required
          1.Maximum Mass: 80 kg (176 pounds).
          2.Maximum Mass: 120 kg (265 pounds).
          3.Material: Steel with satin chrome finish.
          4.Maintenance-free ball bearings.
          ** NOTE TO SPECIFIER ** Select hinge quantity required. Delete option not required.
          5.Quantity: 1 pair per door leaf.
          6.Quantity: 1-1/2 pairs per door leaf.
          ** NOTE TO SPECIFIER ** Use No. TE 340 3D for Series 1000 and Series 7000 frames. Use No. TE 540 3D for Series 3000 frames. Delete option not required.
          7.Basis of Design: Simonswerk Series Tectus 3DN, No. TE 340 3D.
          8.Basis of Design: Simonswerk Series Tectus 3DN, No. TE 540 3D.
 
          B.Other Hardware: As indicated in Section 08 71 00 - Door Hardware.
 
          2.4ACCESSORIES
 
          A.Brackets and Steel Reinforcement:
          1.Compliance: with CSA G40.20/G40.21 38W
          a.CSA G40.20/G40.21 38W.
          b.Galvanized zinc coating: ASTM A653/A653M - A 20.
          2.Connecting Fittings: Flat L-shaped, 104 x 104 x 26.5 mm (4.09 x 4.09 x 1.04 inches) and 95 x 95 x 21.5 mm (3.74 x 3.74 x 0.846 inches).
 
          B.Fasteners: Corrosion resistant type as recommended by manufacturer.
 
          2.5FINISH
 
          A.Aluminum: Factory painted finish: AAMA 2603.
          ** NOTE TO SPECIFIER ** Select color option required. Delete option not required.
          1.Color: _____.
          2.Color: As selected by Architect from manufacturer's standard range.
 
          2.6FABRICATION
 
          A.Cut the pre-finished extruded profiles to produce tight joints. Use aluminum piercing and cutting jigs to make cutouts for hardware. Assemble mitered door frames with metal hardware fittings. Align prior to assembly and attach with appropriate fasteners.
 
          B.Install bracing as required to hold the frames solidly and squarely in place.
 
          C.Cover pre-finished aluminum frames to protect them during manipulation, transportation, and installation.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly constructed and prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect in writing of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          3.3INSTALLATION
 
          A.Install in accordance with manufacturer's instructions, approved submittals and in proper relationship with adjacent construction.
          1.Install with exterior flap of frame flush with wall surface.
          2.Align door jamb, starting from top exterior side.
          3.Fasten as recommended by manufacturer.
          4.Remove all temporary spacing and squaring strips.
          5.Check frame for proper alignment.
 
          B.Install hardware per manufacturer's instructions.
          1.Adjust hardware for normal and smooth operation.
 
          3.4FIELD QUALITY CONTROL
 
          A.Field Inspection: Coordinate field inspection in accordance with appropriate sections in Division 01.
          ** NOTE TO SPECIFIER ** Include if manufacturer provides field quality control with onsite personnel for instruction or supervision of product installation, application, erection or construction. Delete if not required.
 
          B.Manufacturer's Services: Coordinate manufacturer's services in accordance with appropriate sections in Division 01.
 
          C.Provide manufacturer's field services consisting of product use recommendations and periodic site visits for product installation review in accordance with manufacturer's instructions.
 
          D.Report any inconsistencies from manufacturer's recommendations and instructions immediately to the Architect.
 
          E.Schedule Site Visits to Review Work at the Following Stages:
          1.After product delivery and preparatory work but prior to installation.
          2.Twice during work progress at 25 percent and 60 percent completion.
          3.Upon completion of the work.
 
          F.Provide work inspection reports to Architect with three days of each site visit.
 
          3.5CLEANING AND PROTECTION
 
          A.Clean products in accordance with the manufacturers recommendations.
 
          B.Protect installed products and components from damage during construction.
 
          C.Touch-up, repair or replace damaged products before Substantial Completion.
 
         
END OF SECTION