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heroal USA Inc. Roller Doors and Grilles
 
         
SECTION 08 33 00
 
         
ROLLER DOORS AND GRILLES
 
         
 
         
Copyright 2019 - 2019 ARCAT, Inc. - All rights reserved

          ** NOTE TO SPECIFIER ** heroal USA Inc.; roller doors, overhead doors, roller grilles.
This section is based on the products of heroal USA Inc., which is located at:
7022 TPC Dr. Suite 100
Orlando, FL 32822
Toll Free Tel: 888-437=6257
Email: request info
Web: https://www.heroal.de/us
[ Click Here ] for additional information.
Renowned as a medium-sized company with a long tradition, heroal consists of 800 employees and is a leading specialist in aluminum systems. We provide unique solutions for roller shutters, windows, doors, roller doors, sun protection and curtain walls, and set standards in innovation and quality across the board. The premium engineering behind each "Made in Germany" product has come to symbolize a customer-oriented approach, highly specialized production, and powerful application. Adhering to our sustainable and environmental business approach, heroal uses recycled aluminum and renewable resources in its production, as well as utilizing a combined heat and power plant, and a fleet of high-standard vehicles.
 
          PART 1GENERAL
 
          1.1SECTION INCLUDES
          ** NOTE TO SPECIFIER ** Delete items below not required for project.
 
          A.Roller Doors.
 
          B.Roller Grilles.
 
          1.2RELATED SECTIONS
          ** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.
 
          A.Section 04 20 00 - Unit Masonry.
 
          B.Section 06 10 00 - Rough Carpentry.
 
          1.3REFERENCES
          ** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
 
          A.AAMA 2604/05 - Voluntary Specification, Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels; 1998.
 
          B.ASTM International (ASTM):
          1.ASTM E 84 - Standard Test Method for Surface Burning Characteristics of Building Materials.
          2.ASTM E330 - Standard Test Method for Structural Performance of Exterior Windows, Doors, Skylights and Curtain Walls by Uniform Static Air Pressure Difference.
          3.ASTM E1886, Standard Test Method for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Missile(s) and Exposed to Cyclic Pressure Differentials.
          4.ASTM E1996, Standard Specification for Performance of Exterior Windows, Curtain Walls, Doors, and Impact Protective Systems Impacted by Windborne Debris in Hurricanes.
 
          C.European Standards (EN):
          1.EN 13241 - Industrial, Commercial, Garage Doors and Gates - Product Standard, Performance Characteristics.
          2.EN 13659 - Shutters and External Venetian Blinds - Performance Requirements Including Safety.
 
          D.German National Standards (DIN)
          1.DIN 1624 - Flat Products of Steel - Cold Rolled Narrow Strip in Widths Less Than 25.59 inch (650 mm) Of Mild Unalloyed Steels - Technical Delivery Conditions.
          2.DIN 4108 - Thermal Protection and Energy Economy in Buildings - Part 2: Minimum Requirements to Thermal Insulation.
          3.DIN EN ISO 12567 - Thermal performance of windows and doors -- Determination of thermal transmittance by the hot-box method -- Part 1: Complete windows and doors.
 
          E.VKF (Swiss Association of Cantonal Fire Insurance Companies) Test Specifications No. 02. The value reflects the mechanical functional capability.
 
          1.4SUBMITTALS
 
          A.Submit under provisions of Section 01 30 00 - Administrative Requirements.
 
          B.Product Data: Manufacturer's data sheets on each product to be used, including:
          1.Preparation instructions and recommendations.
          2.Storage and handling requirements and recommendations.
          3.Installation methods.
 
          C.Shop Drawings: Include details of construction and relationship with adjacent construction.
 
          D.Verification Samples: For each finish product specified, two samples, minimum size 6 inches (150 mm) square representing actual product, color, and patterns.
 
          E.Operating and maintenance data.
 
          1.5QUALITY ASSURANCE
 
          A.Manufacturer Qualifications: Minimum 5 year experience manufacturing similar products.
 
          B.Installer Qualifications: Minimum 2 year experience installing similar products.
          ** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.
 
          C.Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.
          1.Finish areas designated by Architect.
          2.Do not proceed with remaining work until workmanship is approved by Architect.
          3.Remodel mock-up area as required to produce acceptable work.
 
          1.6PRE-INSTALLATION MEETINGS
 
          A.Convene minimum two weeks prior to starting work of this section.
 
          1.7DELIVERY, STORAGE, AND HANDLING
 
          A.Deliver and store products in manufacturer's unopened packaging bearing the brand name and manufacturer's identification until ready for installation.
 
          B.Handling: Handle materials to avoid damage.
 
          1.8PROJECT CONDITIONS
 
          A.Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
 
          1.9SEQUENCING
 
          A.Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.
 
          1.10WARRANTY
 
          A.Warranty: Provide manufacturer's standard limited warranty.
 
          PART 2PRODUCTS
 
          2.1MANUFACTURERS
          ** NOTE TO SPECIFIER ** As one of the leading aluminum system suppliers, heroal develops and produces perfectly coordinated systems for windows, doors, facades, roller shutters, roller doors and sun protection, complemented by louvre and sliding shutters, insect protection and terrace roofs and carports. By minimizing energy consumption during production, maximizing energy conservation during usage as well as ensuring optimum profitability during system manufacturing and an increase in the value of the building, heroal system solutions make a significant contribution to sustainable construction.
 
          A.Acceptable Manufacturer: heroal USA Inc., which is located at: 7022 TPC Dr. Suite 100; Orlando, FL 32822; Toll Free Tel: 888-437=6257; Email: request info; Web: https://www.heroal.de/us
          ** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.
 
          B.Substitutions: Not permitted.
 
          C.Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
          ** NOTE TO SPECIFIER ** Energy saving: Roller shutters save energy on heating and offers passive temperature control. On cold nights, the heat loss is significantly reduced thanks to the air cushion between the window and the roller shutter. In summer, automatically controlled roller shutters ensure that the air-conditioning unit does not need to be used.
Soundproofing: Thanks to the system combining double-walled aluminum and polyurethane foam filling, heroal roller shutter systems ensure optimum soundproofing. Delete article if not required.
 
          2.2ROLLER DOOR SYSTEMS
 
          A.Roller Doors:
          1.Basis of Design: RD 55 SL Boxed Roller Doors as manufactured by heroal.
          a.Features:
          1)Narrow profile for small barrel diameter.
          2)Wind Load Resistance Class Per EN 13241:
          a)1 for clear width of 118.11 inch (3000 mm).
          b)2 for clear widths up to 98.43 inch (2500 mm).
          3)Hail Class: 5. Per VKF (Swiss Association of Cantonal Fire Insurance Companies) Test Specifications No. 02. The value reflects the mechanical functional capability.
          4)Optimized noise insulation.
          5)Low noise level in the closed state.
          6)Smooth, uniform operation.
          b.Slats:
          1)Coverage Width: 2.16 inch (55 mm).
          2)Nominal Thickness: 0.55 inch (14 mm).
          3)Overall Dimensions:
          a)Maximum Width: 137.79 inch (3500 mm).
          b)Maximum Height: 118.11 inch (3000 mm).
          c)Maximum Area: 113.02 sq ft (10.5 sq m).
          4)Barrel Diameter: 8.66 inch (220 mm) at a curtain height of 98.43 inch (2500 mm).
          ** NOTE TO SPECIFIER ** Delete rolling system options not required.
          c.Rolling System; Open: Open, inside installations.
          d.Rolling System; Enclosed: Closed, inside or outside installations.
          e.Guide Rail: URF 85.
          ** NOTE TO SPECIFIER ** Delete options not required.
          f.Options:
          1)End Slat: Hollow.
          2)Emergency crank handle.
          3)Anti-push-up device.
          g.Finishes: Powder Coating:
          1)Color: _____.
          2)Color: As determined by the Architect from manufacturer's selection.
          3)Color: As determined by the Architect from the RAL color selection.
          2.Basis of Design: RD 75 Boxed Roller Doors as manufactured by heroal.
          a.Features:
          1)Multifaceted system for high wind load and large elements.
          2)Wind Load Resistance Class Per EN 13241: 4 with 118.11 inch (3000 mm) clear width.
          3)Hail Class: 6 per VKF (Swiss Association of Cantonal Fire Insurance Companies) Test Specifications No. 02. The value reflects the mechanical functional capability.
          4)Resistance to Burglary: Per TTZ guideline.
          5)Optimized noise insulation.
          6)Low noise level in the closed state.
          7)Smooth, uniform operation.
          8)Wind clip locking devices.
          9)Anti-fall device.
          b.Slats:
          ** NOTE TO SPECIFIER ** Delete surface options not required.
          1)Surface; Roll Formed Smooth: RD 75.
          2)Surface; Roll Formed Trend Lines: RD 75 TL.
          3)Surface; Extruded Smooth Surface: RD 75 E.
          4)Coverage Width: 2.95 inch (75 mm).
          5)Nominal Thickness: 0.79 inch (20 mm).
          6)Overall Dimensions:
          a)Maximum Width: 236.22 inch (6000 mm).
          b)Maximum Height: 196.85 inch (5000 mm).
          ** NOTE TO SPECIFIER ** For RD 75 and RD 75 TL.
          7)Area: 172.22 sq ft (16 sq m).
          ** NOTE TO SPECIFIER ** For RD 75 E.
          8)Area: 226.04 sq ft (21 sq m).
          ** NOTE TO SPECIFIER ** For RD 75 and RD 75 TL as well as at a curtain height of 2,500 mm
          9)Barrel Diameter: 10.71 inch (272 mm).
          ** NOTE TO SPECIFIER ** For RD 75 E. as well as at a curtain height of 2,500 mm
          10)Barrel Diameter: 11.42 inch (290 mm).
          ** NOTE TO SPECIFIER ** For RD 75 and RD 75 TL as well as at clear widths of up to 4,750 mm.
          11)Wind Resistance Class: 4 for heroal RD 75 and heroal RD 75 TL as well as at clear widths of up to 187 inches (4750 mm).
          ** NOTE TO SPECIFIER ** For RD 75 E as well as at clear widths of up to 4,750 mm.
          12)Wind Resistance Class: 2 for heroal RD 75 E as well as at clear widths of up to 187.00 inch (4750 mm).
          13)Hail class 6. Per VKF (Swiss Association of Cantonal Fire Insurance Companies) Test Specifications No. 02. The value reflects the mechanical functional capability.
          ** NOTE TO SPECIFIER ** Delete rolling system options not required.
          c.Rolling System; Open: Open, inside installations.
          d.Rolling System; Enclosed: Closed, inside or outside installations.
          e.Guide Rail: URF 100.
          ** NOTE TO SPECIFIER ** Delete options not required.
          f.Options:
          1)End Slat: Hollow.
          2)Emergency crank handle.
          3)Anti-push-up device.
          ** NOTE TO SPECIFIER ** Delete finish options and color options not required.
          g.Finishes: Powder Coating:
          1)Color: _____.
          2)Color: As determined by the Architect from manufacturer's selection.
          3)Color: As determined by the Architect from the RAL color selection.
          h.Finishes: Laminated Slats:
          1)Color: _____.
          2)Color: As determined by the Architect from manufacturer's selection.
          3.Motor and Controls:
          a.Automatic recognition of any obstruction.
          b.Radio equipment with manual transmitter.
          c.Comfortable and pre-assembled delivery.
          d.Motor: Size and type as recommended by manufacturer of motor.
          e.Refer to the appropriate sections in Division 16 that specify motors and controls.
 
          B.Roller Grilles:
          1.Basis of Design: RG 90 Boxed Roller Doors as manufactured by heroal.
          a.Features:
          1)Safe system for commercial and other buildings to be protected.
          2)Anti-fall device.
          b.Slats:
          1)Coverage Width: 3.54 inch (90 mm).
          2)Nominal Thickness: 0.55 inch (14 mm).
          3)Overall Dimensions:
          a)Maximum Width: 177.16 inch (4500 mm).
          b)Maximum Height: 157.48 inch (4000 mm).
          c)Area: 193.75 sq ft (18 sq m).
          4)Barrel Diameter: 9.96 inch (253 mm) at a curtain height of 98.43 inch (2,500 mm).
          5)Air Passage: 0.4844 sq ft (0.045 sq m) per running m or 5.285 sq ft (0.491 sq m per sq m).
          ** NOTE TO SPECIFIER ** Delete drive systems option not required.
          c.Drive Systems: Lateral.
          d.Drive Systems: Center.
          e.Guide Rail: URF 100 and URF 85 with wind clip locking device.
          ** NOTE TO SPECIFIER ** Delete options not required.
          f.Options:
          1)Offset slats.
          2)Uniform slats.
          3)Emergency crank handle.
          4)Anti-push-up device.
          ** NOTE TO SPECIFIER ** Delete finish options and color options not required.
          g.Finishes: Powder Coating:
          1)Color: _____.
          2)Color: As determined by the Architect from manufacturer's selection.
          3)Color: As determined by the Architect from the RAL color selection.
 
          C.Motor and Controls:
          1.As recommended by manufacturer of motor and controls.
          2.Refer to the appropriate sections in Division 26 that specify motors and controls.
          ** NOTE TO SPECIFIER ** Delete article if not required.
 
          PART 3EXECUTION
 
          3.1EXAMINATION
 
          A.Do not begin installation until substrates have been properly prepared.
 
          B.If substrate preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.
 
          3.2PREPARATION
 
          A.Clean surfaces thoroughly prior to installation.
 
          B.Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
 
          3.3INSTALLATION
 
          A.Install in accordance with manufacturer's instructions, approved submittals and in proper relationship with adjacent construction.
 
          B.Test for proper operation and adjust until satisfactory results are achieved.
 
          3.4FIELD QUALITY CONTROL
 
          A.Test for proper operation and adjust until satisfactory results are obtained.
 
          3.5PROTECTION
 
          A.Protect installed products until completion of project.
 
          B.Touch-up, repair or replace damaged products before Substantial Completion.
 
          3.6PRODUCT MAINTENANCE AND USE
 
          A.Proper maintenance measures shall be taken to ensure a long life for the shutter product. The following cleaning conditions shall be met to qualify for product warranty consideration:
          1.Documented cleaning, two times per calendar year.
          2.Mild alkaline detergent and clean water wash.
          3.Effect may be increased by rubbing with a soft, non-scratch cotton cloth.
          4.Temperature of parts should not exceed 80 degrees F (26.7 degrees C) during cleaning.
          5.Use only isopropyl alcohol for removal of grease or oily substances.
          6.Cleaning solution must not be allowed to react for more than one hour.
          7.After cleaning, all surfaces should be thoroughly rinsed with clean, cold water.
          8.Thoroughly cleaned and lubricated yearly to maintain smooth, trouble free operation.
 
         
END OF SECTION