SECTION 05 17 00

TENSION ROD ASSEMBLIES

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 Copyright 2019 -  2019 ARCAT, Inc. - All rights reserved

PART 1    GENERAL
1.1	SECTION INCLUDES
A.	Tension Rod Assemblies of the following types:
1.	Tension forks.
2.	Tension fork lock nuts.
3.	Double headed clevis pins.
4.	Tension rods.
1.2	RELATED SECTIONS
A.	Section 05 15 13 - Aluminum Wire Rope Assemblies.
B.	Section 05 73 16 - Wire Rope Decorative Metal Railings.
1.3	SUBMITTALS
A.	Submit under provisions of Section 01 30 00 - Administrative Requirements.
B.	Product Data:
1.	Manufacturer's data sheets on each product to be used.
2.	Preparation instructions and recommendations.
3.	Storage and handling requirements and recommendations.
4.	Typical installation methods.
C.	Verification Samples: Two representative units of each type, size, pattern and color.
D.	Shop Drawings: Include details of materials, construction and finish. Include relationship with adjacent construction. 
1.4	QUALITY ASSURANCE
A.	Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with a minimum five years documented experience.
B.	Installer Qualifications: Company specializing in performing Work of this section with minimum two years documented experience with projects of similar scope and complexity.
C.	Source Limitations: Provide each type of product from a single manufacturing source to ensure uniformity.
D.	Mock-Up: Construct a mock-up with actual materials in sufficient time for Architect's review and to not delay construction progress. Locate mock-up as acceptable to Architect and provide temporary foundations and support.
1.	Intent of mock-up is to demonstrate quality of workmanship and visual appearance.
2.	If mock-up is not acceptable, rebuild mock-up until satisfactory results are achieved.
3.	Retain mock-up during construction as a standard for comparison with completed work. 
4.	Do not alter or remove mock-up until work is completed or removal is authorized.
1.5	PRE-INSTALLATION CONFERENCE
A.	Convene a conference approximately two weeks before scheduled commencement of the Work. Attendees shall include Architect, Contractor and trades involved. Agenda shall include schedule, responsibilities, critical path items and approvals.
1.6	DELIVERY, STORAGE, AND HANDLING
A.	Store and handle in strict compliance with manufacturer's written instructions and recommendations.
B.	Protect from damage due to weather, excessive temperature, and construction operations.
1.7	PROJECT CONDITIONS
A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
1.8	WARRANTY
A.	Manufacturer's Warranty: Provide manufacturer's standard limited warranty.
PART 2    PRODUCTS
2.1	MANUFACTURERS
A.	Acceptable Manufacturer: Hayn Enterprises, LLC, which is located at:<BR />51 Inwood Rd.<BR />Rocky Hill, CT 06067<BR />Toll Free Tel: 800-346-4296<BR />Tel: 860-257-0680<BR />Fax: 860-257-0683<BR />Email: request info (sales@hayn.com);Web: https://hayn.com/lines | https://hayn.com 
B.	Substitutions: Not permitted.
C.	Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.
2.2	TENSION FORKS
A.	Basis of Design: Tension Fork; as manufactured by Hayn Enterprises.
1.	Material: 316 Stainless steel.
2.	Material: ______.
3.	Model No. AAF14L OR AAF14R:
a.	Thread Handing, AAF14L: Left Hand.
b.	Thread Handing, AAF14R: Right Hand.
c.	Rod or Thread Diameter: 1/4 inch (6.4 mm) or 28.
d.	Pin Size: 1/4 inch (6.4 mm).
e.	Length: 1-13/16 inch (46 mm).
f.	Jaw Depth: 19/32 inch (15 mm).
g.	Fork Opening: 1/4 inch (6.4 mm).
4.	Model No. AAF516L OR AAF516R:
a.	Thread Handing, AAF516L: Left Hand.
b.	Thread Handing, AAF516R: Right Hand.
c.	Rod or Thread Diameter: 5/16 inch (7.9 mm) or 24.
d.	Pin Size: 5/16 inch (7.9 mm).
e.	Length: 2-3/8 inch (60 mm).
f.	Jaw Depth: 5/8 inch (16 mm).
g.	Fork Opening: 5/16 inch (7.9 mm).
5.	Model No. AAF38L OR AAF38R:
a.	Thread Handing, AAF38L: Left Hand.
b.	Thread Handing, AAF38R: Right Hand.
c.	Rod or Thread Diameter: 3/8 inch (9.5 mm) or 24.
d.	Pin Size: 3/8 inch (9.5 mm).
e.	Length: 3 inch (76 mm).
f.	Jaw Depth: 25/32 inch (20 mm).
g.	Fork Opening: 3/8 inch (9.5 mm).
6.	Model No. AAF12L OR AAF12R:
a.	Thread Handing, AAF12L: Left Hand.
b.	Thread Handing, AAF12R: Right Hand.
c.	Rod or Thread Diameter: 1/2 inch (13 mm) or 20.
d.	Pin Size: 1/2 inch (13 mm).
e.	Length: 4 inch (102 mm).
f.	Jaw Depth: 1-1/8 inch (29 mm).
g.	Fork Opening: 1/2 inch (13 mm).
7.	Model No. AAF58L OR AAF58R:
a.	Thread Handing, AAF58L: Left Hand.
b.	Thread Handing, AAF58R: Right Hand.
c.	Rod or Thread Diameter: 5/8 inch (16 mm) or 18.
d.	Pin Size: 5/8 inch (16 mm).
e.	Length: 4-3/4 inch (121 mm).
f.	Jaw Depth: 1-1/4 inch (32 mm).
g.	Fork Opening: 5/8 inch (16 mm).
8.	Model No. AAF34L OR AAF34R:
a.	Thread Handing, AAF34L: Left Hand.
b.	Thread Handing, AAF34R: Right Hand.
c.	Rod or Thread Diameter: 3/4 inch (19 mm) or 16.
d.	Pin Size: 3/4 inch (19 mm).
e.	Length: 5-3/8 inch (137 mm).
f.	Jaw Depth: 1-1/2 inch (38 mm).
g.	Fork Opening: 3/4 inch (19 mm).
9.	Model No. AAF78L OR AAF78R:
a.	Thread Handing, AAF78L: Left Hand.
b.	Thread Handing, AAF78R: Right Hand.
c.	Rod or Thread Diameter: 7/8 inch (22 mm) or 14.
d.	Pin Size: 7/8 inch (22 mm).
e.	Length: 6 inch (152 mm).
f.	Jaw Depth: 1-3/4 inch (44 mm).
g.	Fork Opening: 7/8 inch (22 mm).
10.	Model No. AAF1L OR AAF1R:
a.	Thread Handing, AAF1L: Left Hand.
b.	Thread Handing, AAF1R: Right Hand.
c.	Rod or Thread Diameter: 1 inch (25 mm) or 12.
d.	Pin Size: 1 inch (25 mm).
e.	Length: 6-7/8 inch (175 mm).
f.	Jaw Depth: 2 inch (51 mm).
g.	Fork Opening: 1 inch (25 mm).
2.3	TENSION FORK LOCK NUTS
A.	Basis of Design: Tension Fork Lock Nut; as manufactured by Hayn Enterprises.
1.	Material: 316 Stainless steel.
2.	Material: ______.
3.	Model No. ALN14L OR ALN14R:
a.	Thread Handing, ALN14L: Left Hand.
b.	Thread Handing, ALN14R: Right Hand.
c.	Rod or Thread Diameter: 1/4 inch (6.4 mm) or 28.
d.	Outside Diameter: 3/8 inch (9.5 mm).
4.	Model No. ALN516L OR ALN516R:
a.	Thread Handing, ALN516L: Left Hand.
b.	Thread Handing, ALN516R: Right Hand.
c.	Rod or Thread Diameter: 5/16 inch (7.9 mm) or 24.
d.	Outside Diameter: 1/2 inch (13 mm).
5.	Model No. ALN38L OR ALN38R:
a.	Thread Handing, ALN38L: Left Hand.
b.	Thread Handing, ALN38R: Right Hand.
c.	Rod or Thread Diameter: 3/8 inch (9.5 mm) or 24.
d.	Outside Diameter: 9/16 inch (14 mm).
6.	Model No. ALN12L OR ALN12R:
a.	Thread Handing, ALN12L: Left Hand.
b.	Thread Handing, ALN12R: Right Hand.
c.	Rod or Thread Diameter: 1/2 inch (13 mm) or 20.
d.	Outside Diameter: 7/8 inch (22mm).
7.	Model No. ALN58L OR ALN58R:
a.	Thread Handing, ALN58L: Left Hand.
b.	Thread Handing, ALN58R: Right Hand.
c.	Rod or Thread Diameter: 5/8 inch (16 mm) or 18.
d.	Outside Diameter: 1-1/8 inch (29 mm).
8.	Model No. ALN34L OR ALN34R:
a.	Thread Handing, ALN34L: Left Hand.
b.	Thread Handing, ALN34R: Right Hand.
c.	Rod or Thread Diameter: 3/4 inch (19 mm) or 16.
d.	Outside Diameter: 1-1/4 inch (32 mm).
9.	Model No. ALN78L OR ALN78R:
a.	Thread Handing, ALN78L: Left Hand.
b.	Thread Handing, ALN78R: Right Hand.
c.	Rod or Thread Diameter: 7/8 inch (22 mm) or 14.
d.	Outside Diameter: 1-9/16 inch (40 mm).
10.	Model No. ALN1L OR ALN1R:
a.	Thread Handing, AAF1L: Left Hand.
b.	Thread Handing, AAF1R: Right Hand.
c.	Rod or Thread Diameter: 1 inch (25 mm) or 12.
d.	Outside Diameter: 1-5/8 inch (41 mm).
B.	Basis of Design: Tension Fork Lock Nut, Tapered; as manufactured by Hayn Enterprises.
1.	Material: 316 Stainless steel.
2.	Material: ______.
2.4	DOUBLE HEADED CLEAVIS PINS
A.	Basis of Design: Fork Clevis Pin - Double Headed; as manufactured by Hayn Enterprises.
1.	Material: 316 Stainless steel.
2.	Material: ______.
3.	Model No. ACO14A:
a.	Pin Diameter: 1/4 inch (6.4 mm).
b.	Head Diameter: 3/8 inch (9.5 mm).
c.	Length: 5/8 inch (16 mm).
4.	Model No. ACP516A:
a.	Pin Diameter: 5/16 inch (7.9 mm).
b.	Head Diameter: 7/16 inch (11 mm).
c.	Length: 3/4 inch (19 mm).
5.	Model No. ACP38A:
a.	Pin Diameter: 3/8 inch (9.5 mm).
b.	Head Diameter: 1/2 inch (13 mm).
c.	Length: 7/8 inch (22 mm).
6.	Model No. ACP12A:
a.	Pin Diameter: 1/2 inch (13 mm).
b.	Head Diameter: 5/8 inch (16 mm).
c.	Length: 1-1/4 inch (32 mm).
7.	Model No. ACP58A:
a.	Pin Diameter: 5/8 inch (16 mm).
b.	Head Diameter: 3/4 inch (19 mm).
c.	Length: 1-1/2 inch (38 mm).
8.	Model No. ACP34A:
a.	Pin Diameter: 3/4 inch (19 mm).
b.	Head Diameter: 7/8 inch (22 mm).
c.	Length: 2 inch (51 mm).
9.	Model No. ACP78A:
a.	Pin Diameter: 7/8 inch (22 mm).
b.	Head Diameter: 1inch (25 mm).
c.	Length: 2-1/4 inch (57 mm).
10.	Model No. ACP1A:
a.	Pin Diameter: 1 inch (25 mm).
b.	Head Diameter: 1-1/4 inch (32 mm).
c.	Length: 2-1/2 inch (64 mm).
2.5	TENSION RODS
A.	Basis of Design: Hayn Tension Rod; as manufactured by Hayn Enterprises.
1.	Model 1/4 inch:
a.	Rod Diameter: 1/4 inch (6.4 mm)
b.	Thread Diameter: 1/4 inch (6.4 mm) or 28.
c.	Jaw Gap: 1/4 inch (6.4 mm).
d.	Jaw Depth: 7/16 inch (11 mm).
e.	Pin Diameter: 1/4 inch (6.4 mm).
f.	Total Adjustment: 1.75 inches (44.4 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 2,496 pounds (1,132 kg) minimum.
2)	Yield Load: 936 pounds (425 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 3,588 pounds (1,627 kg) minimum.
2)	Yield Load: 3,120 pounds (1,415 kg) minimum.
i.	Material: _____.
2.	Model 5/16 inch:
a.	Rod Diameter: 5/16 inch (7.9 mm)
b.	Thread Diameter: 5/16 inch (7.9 mm) or 24.
c.	Jaw Gap: 5/16 inch (7.9 mm).
d.	Jaw Depth: 1/2 inch (13 mm).
e.	Pin Diameter: 5/16 inch (7.9 mm).
f.	Total Adjustment: 2.375 inches (60.3 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 4,038 pounds (1,831 kg) minimum.
2)	Yield Load: 1,514 pounds (687 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 5,804 pounds (2,633 kg) minimum.
2)	Yield Load: 5,047 pounds (2,289 kg) minimum.
i.	Material: _____.
3.	Model 3/8 inch:
a.	Rod Diameter: 3/8 inch (9.5 mm)
b.	Thread Diameter: 3/8 inch (9.5 mm) or 24.
c.	Jaw Gap: 3/8 inch (9.5 mm).
d.	Jaw Depth: 9/16 inch (14 mm).
e.	Pin Diameter: 3/8 inch (9.5 mm).
f.	Total Adjustment: 3.25 inches (82.6 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 6,270 pounds (2,844 kg) minimum.
2)	Yield Load: 2,351 pounds (1,066 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 9,013 pounds (4,088 kg) minimum.
2)	Yield Load: 7,838 pounds (1,038 kg) minimum.
i.	Material: _____.
4.	Model 1/2 inch:
a.	Rod Diameter: 1/2 inch (13 mm)
b.	Thread Diameter: 1/2 inch (13 mm) or 20.
c.	Jaw Gap: 1/2 inch (13 mm).
d.	Jaw Depth: 15/16 inch (24 mm).
e.	Pin Diameter: 1/2 inch (13 mm).
f.	Total Adjustment: 4 inches (102 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 11,585 pounds (5,255 kg) minimum.
2)	Yield Load: 4,344 pounds (1,970 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 16,654 pounds (7,554 kg) minimum.
2)	Yield Load: 14,482 pounds (6,569 kg) minimum.
i.	Material: _____.
5.	Model 5/8 inch:
a.	Rod Diameter: 5/8 inch (16 mm)
b.	Thread Diameter: 5/8 inch (16 mm) or 18.
c.	Jaw Gap: 5/8 inch (16 mm).
d.	Jaw Depth: 1 inch (25 mm).
e.	Pin Diameter: 5/8 inch (16 mm).
f.	Total Adjustment: 5 inches (127 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 18,779 pounds (8,518 kg) minimum.
2)	Yield Load: 7,042 pounds (3,194 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 26,995 pounds (12,245 kg) minimum.
2)	Yield Load: 23,474 pounds (10,648 kg) minimum.
i.	Material: _____.
6.	Model 3/4 inch:
a.	Rod Diameter: 3/4 inch (19 mm)
b.	Thread Diameter: 3/4 inch (19 mm) or 16.
c.	Jaw Gap: 3/4 inch (19 mm).
d.	Jaw Depth: 1-7/32 inch (31 mm).
e.	Pin Diameter: 3/4 inch (19 mm).
f.	Total Adjustment: 5.5 inches (140 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 27,561 pounds (12,501 kg) minimum.
2)	Yield Load: 10,335 pounds (4,688 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 39,618 pounds (17,970 kg) minimum.
2)	Yield Load: 34,451 pounds (15,627 kg) minimum.
i.	Material: _____.
7.	Model 7/8 inch:
a.	Rod Diameter: 7/8 inch (22 mm)
b.	Thread Diameter: 7/8 inch (22 mm) or 14.
c.	Jaw Gap: 7/8 inch (22 mm).
d.	Jaw Depth: 1-5/16 inch (33 mm).
e.	Pin Diameter: 7/8 inch (22 mm).
f.	Total Adjustment: 6.25 inches (159 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 37,758 pounds (17,127 kg) minimum.
2)	Yield Load: 14,159 pounds (6,418 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 54,277 pounds (24,620 kg) minimum.
2)	Yield Load: 47,197 pounds (21,408 kg) minimum.
i.	Material: _____.
8.	Model 1 inch:
a.	Rod Diameter: 1 inch (25 mm)
b.	Thread Diameter: 1 inch (25 mm) or 12.
c.	Jaw Gap: 1 inch (25 mm).
d.	Jaw Depth: 1-1/2 inch (38 mm).
e.	Pin Diameter: 1 inch (25 mm).
f.	Total Adjustment: 8.375 inches (218 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 49,111 pounds (22,276 kg) minimum.
2)	Yield Load: 18,417 pounds (8,354 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 70,598 pounds (32,023 kg) minimum.
2)	Yield Load: 61,389 pounds (27,846 kg) minimum.
i.	Material: _____.
9.	Model 1-1/4 inch:
a.	Rod Diameter: 1-1/4 inch (32 mm)
b.	Thread Diameter: 1-1/4 inch (32 mm) or 12.
c.	Jaw Gap: 1-1/4 inch (32 mm).
d.	Jaw Depth: 2-1/2 inch (64 mm).
e.	Pin Diameter: 1-1/4 inch (32 mm).
f.	Total Adjustment: 7.75 inches (197 mm).
g.	Material: Stainless steel, alloy 316.
1)	Ultimate Tensile Strength: 80,771 pounds (36,637 kg) minimum.
2)	Yield Load: 30,289 pounds (13,739 kg) minimum.
h.	Material: Carbon steel, alloy A311.
1)	Ultimate Tensile Strength: 116,108 pounds (52,666 kg) minimum.
2)	Yield Load: 100,963 pounds (45,796 kg) minimum.
i.	Material: _____.
10.	Pin to Pin Distance: 12 feet (3658 mm).
11.	Pin to Pin Distance: 24 feet (7315 mm).
12.	Pin to Pin Distance: _____.
B.	Tension Rod Couplers.
1.	Material: 316 Stainless steel.
2.	Material: ______.
PART 3    EXECUTION
3.1	EXAMINATION
A.	Do not begin installation until substrates have been properly constructed and prepared.
B.	If substrate preparation is the responsibility of another installer, notify Architect in writing of unsatisfactory preparation before proceeding.
3.2	PREPARATION
A.	Clean surfaces thoroughly prior to installation.
B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
3.3	INSTALLATION
A.	Install in accordance with manufacturer's instructions, approved submittals, and in proper relationship with adjacent construction.
3.4	FIELD QUALITY CONTROL
A.	Field Inspection: Coordinate field inspection in accordance with appropriate sections in Division 01.
B.	Manufacturer's Services: Coordinate manufacturer's services in accordance with appropriate sections in Division 01.
3.5	CLEANING AND PROTECTION
A.	Clean products in accordance with the manufacturer's recommendations. 
B.	Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION