SECTION 06 60 00

PLASTIC FABRICATIONS - PVC EXTERIOR TRIM, SHEET, COLUMNS, AND MOULDING

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PART 1    GENERAL
1.1	SECTION INCLUDES
A.	Exterior Trim, Sheet, Columns, and Moulding:
1.	Trimboards.
2.	Corners.
3.	Sheet.
4.	Beadboard 
5.	Beaded sheet.
6.	Specialty trim.
7.	Square columns.
8.	Mouldings.
1.2	RELATED SECTIONS
A.	Section 06 10 00 - Rough Carpentry.
B.	Section 06 20 00 - Finish Carpentry.
1.3	REFERENCES
A.	United Kingdom Standard:
1.	BS 476 Part 7: Class 1 Y - Fire tests on building materials and structures - Method of test to determine the classification of the surface spread of flame of products.
B.	French Standards (NFP):
1.	NFP 92-501: Class M1. - Fire test to Building materials M classification - Standard.
a.	M1: Nonflammable. Less than 2.5.
C.	ASTM International (ASTM):
1.	ASTM C177 - Standard Test Method for Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus.
2.	ASTM D149 - Standard Test Method for Dielectric Breakdown Voltage and Dielectric Strength of Solid Electrical Insulating Materials at Commercial Power Frequencies.
3.	ASTM D150 - Standard Test Methods for AC Loss Characteristics and Permittivity (Dielectric Constant) of Solid Electrical Insulation.
4.	ASTM D256 - Standard Practice for Classifying Visual Defects in Glass-Reinforced Plastic Laminate Parts.
5.	ASTM D257 - Standard Test Methods for DC Resistance or Conductance of Insulating Materials.
6.	ASTM D570 - Standard Test Method for Water Absorption of Plastics.
7.	ASTM D635 - Standard Test Method for Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position.
8.	ASTM D638 - Standard Test Method for Tensile Properties of Plastics.
9.	ASTM D648 - Standard Test Method for Deflection Temperature of Plastics Under Flexural Load in the Edgewise Position.
10.	ASTM D696 - Standard Test Method for Coefficient of Linear Thermal Expansion of Plastics Between -30 degrees C and +30 degrees C with a Vitreous Silica Dilatometer.
11.	ASTM D790 - Standard Test Methods for Flexural Properties of Unreinforced and Reinforced Plastics and Electrical Insulating Materials.
12.	ASTM D792 - Standard Test Methods for Density and Specific Gravity (Relative Density) of Plastics by Displacement - eLearning Course.
13.	ASTM D1525 - Standard Test Method for Vicat Softening Temperature of Plastics.
14.	ASTM D2240 - Standard Test Method for Rubber Property-Durometer Hardness.
D.	Underwriters Laboratories (UL):
1.	UL94 - Tests for Flammability of Plastic Materials for Parts in Devices and Appliances.
1.4	SUBMITTALS
A.	Submit under the provisions of Section 01 30 00.
B.	Product Data:
1.	Manufacturer's data sheets on each product to be used.
2.	Preparation instructions and recommendations.
3.	Storage and handling requirements and recommendations.
4.	Typical installation methods.
C.	Verification Samples: Two representative units of each type, size, pattern, and color.
D.	Shop Drawings: Include details of materials, construction, and finish. Include relationship with adjacent construction.
1.5	QUALITY ASSURANCE
A.	Manufacturer Qualifications: Company specializing in manufacturing products specified in this section with a minimum of five years documented experience.
B.	Installer Qualifications: Company specializing in performing Work of this section with minimum two years documented experience with projects of similar scope and complexity.
C.	Source Limitations: Provide each type of product from a single manufacturing source to ensure uniformity.
D.	Mock-Up: Construct a mock-up with actual materials in sufficient time for Architect's review and to not delay construction progress. Locate mock-up as acceptable to Architect and provide temporary foundations and support.
1.	The intent of a mock-up is to demonstrate quality of workmanship and visual appearance.
2.	If the mock-up is not acceptable, rebuild the mock-up until satisfactory results are achieved.
3.	Retain mock-up during construction as a standard for comparison with completed work. 
4.	Do not alter or remove mock-up until work is completed or removal is authorized.
1.6	PRE-INSTALLATION CONFERENCE
A.	Convene a conference approximately two weeks before the scheduled commencement of the Work. Attendees shall include Architect, Contractor and trades involved. The agenda shall include schedule, responsibilities, critical path items and approvals.
1.7	DELIVERY, STORAGE, AND HANDLING
A.	Store and handle in strict compliance with manufacturer's written instructions and recommendations.
B.	Protect from damage due to weather, excessive temperature, and construction operations.
1.8	PROJECT CONDITIONS
A.	Maintain environmental conditions (temperature, humidity, and ventilation) within limits recommended by manufacturer for optimum results. Do not install products under environmental conditions outside manufacturer's recommended limits.
1.9	WARRANTY
A.	Manufacturer's standard limited warranty unless indicated otherwise.
PART 2    PRODUCTS
2.1	MANUFACTURERS
A.	Acceptable Manufacturer: Jain Building Products, which is located at:<BR />1000 Sheridan St.<BR />Chicopee, MA 01022<BR />Toll Free Tel: 866-393-8883<BR />Tel: 413-593-8883<BR />Fax: 413-593-8955<BR />Email: request info (inquiries@jainamericas.com);Web: https://jainbuildingproducts.com 
B.	Substitutions: Not permitted.
C.	Requests for substitutions will be considered in accordance with the provisions of Section 01 60 00.
2.2	MATERIAL
A.	Basis of Design: EX-cel PVC Free Foam Sheet 0.394 to 1.181 inches (10 to 30 mm) thick.
1.	Material:
a.	Polyvinyl Chloride: Greater than 70 percent.
b.	Calcium Carbonate: Less than 5 percent.
c.	Titanium Dioxide: Less than 5 percent.
2.	Physical Properties:
a.	Density ASTM D792: 0.020 lbs per cu inch (55 grams per cubic cm).
b.	Hardness ASTM D2240: 50 Shore D or greater.
c.	Water Absorption ASTM D570: 1.0 percent or less.
3.	Mechanical Properties:
a.	Tensile Strength ASTM D638: 2150 psi (14.824 kPa) or greater.
b.	Elongation at Break ASTM D638: 13 percent or greater.
c.	Elasticity Modulus ASTM D638: 130,000 to 220,000 psi (896.3 to 1516.8 MPa).
d.	Izod Impact Strength ASTM D256: 1.7 ft-lbs per inch (90.74 n-m per meter) or greater.
e.	Charpy Impact Strength ASTM D256: 1.7 ft-lbs per inch (90.74 n-m per meter) or greater.
f.	Flexural Strength ASTM D790: Greater than 4600 psi (31.7 MPa).
g.	Compressive Strength at 10 percent Deformation ASTM D695: Greater than 900 psi (6.2 MPa).
4.	Electrical Properties:
a.	Surface Resistivity ASTM D257. Greater than 1 x 10E14 Ohms.
b.	Volume Resistivity ASTM D257: Greater than 1 x 10E15 Ohms-cm.
c.	Dielectric Constant at 1 MHZ ASTM D150: 1.56.
5.	Thermal Properties:
a.	Vicat Softening Temperature (B/50) ASTM D1525: Greater than 160 degrees F (71 degrees C).
b.	Heat Deflection Temperature at 1.8 MPa ASTM D648: Greater than 135 degrees F (57 degrees C).
c.	Coefficient of Linear Thermal Expansion ASTM D696: 2.483 x 10E-5 inch per inch degrees F (1.38 x 10E-5 mm per meter degrees C).
d.	Thermal Conductivity ASTM C177: 0.0289 to 0.0405 Btu/hr ft degrees F (0.05 to 0.07 W/m K).
e.	Burning Rate ASTM D635: 0 in/min (0 mm/min) when flame removed.
6.	Flammability:
a.	USA: UL94: 94 V - 0.
b.	UK: BS 476 Part 7: Class 1 Y.
c.	France: NFP 92-501: Class M1.
2.3	EXTERIOR TRIM, SHEET, COLUMNS, AND MOULDING
A.	Trimboards:
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white.
4.	Length: 8 ft (2438.4 mm).
5.	Length: 10 ft (3048 mm).
6.	Length: 12 ft (3657.6 mm).
7.	Length: 16 ft (4877 mm).
8.	Length: 18 ft (5486 mm).
9.	Length: 20 ft (6096 mm).
10.	Width: 2 inches (51 mm). Actual: 1-1/2 inches (38 mm).
11.	Width: 3 inches (76 mm). Actual: 2-1/2 inches (64 mm).
12.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
13.	Width: 5 inches (127 mm). Actual: 4-1/2 inches (114 mm).
14.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
15.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (185 mm).
16.	Width: 10 inches (254 mm). Actual: 9-1/4 inches (235 mm).
17.	Width: 12 inches (305 mm). Actual: 11-1/4 inches (286 mm).
18.	Width: 16 inches (406 mm). Actual: 15-1/4 inches (387 mm).
19.	Thickness: 5/8 inches (16 mm). Actual: 5/8 inches (16 mm).
20.	Thickness: 1 inch (25 mm). Actual: 3/4 inches (19 mm).
21.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
B.	Corners:
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white.
4.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
5.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
6.	Length: 10 ft (3048 mm).
7.	Length: 20 ft (6096 mm).
8.	Length: __ ft (___ m).
9.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
C.	Sheet: For custom millwork, arch window trim, soffit, and porch application. Fascias, casements, rakes, and accents can be crafted to compliment your siding.
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white.
4.	Width: 4 ft (1219 mm).
5.	Length: 8 ft (2438 mm).
6.	Length: 10 ft (3048 mm).
7.	Length: 12 ft (3658 mm).
8.	Length: 16 ft (4877 mm).
9.	Length: 18 ft (5486 mm).
10.	Length: 20 ft (6096 mm).
11.	Thickness: 1/4 inch (6 mm).
12.	Thickness: 3/8 inch (9.5 mm).
13.	Thickness: 1/2 inch (12.7 mm).
14.	Thickness: 5/8 inch (16 mm).
15.	Thickness: 3/4 inch (19 mm).
16.	Thickness: 1 inch (25 mm).
D.	Beadboard:
1.	Surface Finish: Smooth.
2.	Color: Bright white.
3.	Width: 5-1/2 inch (139.7 mm).
4.	Thickness: 1/2 inch (12.7 mm).
5.	Thickness: 3/4 inch (19 mm).
6.	Length: 8 ft (2438 mm).
7.	Length: 16 ft (4877 mm).
8.	Length: ___ ft (___ m).
E.	Beaded Sheet:
1.	Surface Finish: Smooth.
2.	Color: Bright white.
3.	Width: 4 ft (1219 mm).
4.	Thickness: 1/2 inch (12.7 mm).
5.	Length: 8 ft (2438 mm).
6.	Length: 10 ft (3048 mm).
7.	Length: ___ ft (___ m).
F.	Specialty Trim: For door and window surrounds, skirtboards, corners, and more. Hide siding edges or siding expansion joints on long siding runs.
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white.
4.	J-Trim:
a.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
b.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
c.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
d.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (184 mm).
e.	Width: 10 inches (254 mm). Actual: 9-1/4 inches (235 mm).
f.	Width: 12 inches (305 mm). Actual: 11-1/4 inches (286 mm).
g.	Length: 18 ft (5486 mm).
h.	Length: __ ft (___ m).
5.	Grade Plank:
a.	Thickness: 1 inch (25 mm). Actual: 3/4 inches (19 mm).
b.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
c.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
d.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (184 mm).
e.	Width: 10 inches (254 mm). Actual: 9-1/4 inches (235 mm).
f.	Length: 18 ft (5486 mm).
g.	Length: __ ft (___ m).
6.	Window Trim with Flange:
a.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
b.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
c.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (184 mm).
d.	Width: 10 inches (254 mm). Actual: 9-1/4 inches (235 mm).
e.	Length: 18 ft (5486 mm).
f.	Length: __ ft (___ m).
7.	Double J-Trim:
a.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
b.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
c.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
d.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (184 mm).
e.	Width: 10 inches (254 mm). Actual: 9-1/4 inches (235 mm).
f.	Width: 12 inches (305 mm). Actual: 11-1/4 inches (286 mm).
g.	Length: 18 ft (5486 mm).
h.	Length: __ ft (___ m).
8.	J-Corner:
a.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
b.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
c.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
d.	Length: 20 ft (6096 mm).
e.	Length: __ ft (___ m).
9.	J-Trim with Flange:
a.	Thickness: 5/4 inches (32 mm). Actual: 1 inch (25 mm).
b.	Width: 4 inches (102 mm). Actual: 3-1/2 inches (89 mm).
c.	Width: 6 inches (152 mm). Actual: 5-1/2 inches (140 mm).
d.	Width: 8 inches (203 mm). Actual: 7-1/4 inches (184 mm).
e.	Length: 18 ft (5486 mm).
f.	Length: __ ft (___ m).
G.	Square Columns:
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white. 
4.	Column Post Outside Dimensions: 5 x 5 inch (127 x 127 mm).
a.	Wall Thickness: 1/2 inch (12.7 mm).
b.	Length: 8 ft (2438 mm).
c.	Length: 10 ft (3050 mm).
d.	Base:
1)	Outside Dimensions: 6-1/2 x 6-1/2 inch (165.1 x 165.1 mm).
2)	Wall Thickness: 3/4 inch (19 mm).
3)	Length: 7 inches (178 mm).
e.	Cap:
1)	Outside Dimensions: 6-1/2 x 6-1/2 inch (165.1 x 165.1 mm)
2)	Wall Thickness: 3/4 inch (19 mm).
3)	Length: 5 inches (127 mm).
5.	Column Post Outside Width: 7 inch (178 mm).
a.	Wall Thickness: 1/2 inch (12.7 mm).
b.	Length: 8 ft (2440 mm).
c.	Length: 10 ft (3050 mm).
d.	Base:
1)	Outside Dimensions: 8-1/2 x 8-1/2 inch (216 x 216 mm).
2)	Wall Thickness: 3/4 inch (19 mm).
3)	Length: 7 inches (178 mm).
e.	Cap:
1)	Outside Dimensions: 8-1/2 x 8-1/2 inch (216 x 216 mm).
2)	Wall Thickness: 3/4 inch (19 mm).
3)	Length: 5 inches (127 mm).
H.	Mouldings:
1.	Surface Finish: Smooth.
2.	Surface Finish: Wood grain.
3.	Color: Bright white. 
4.	Crowns: 
a.	Part No. WM53. 
1)	Dimensions (T x W): 9/16 x 2-3/4 inches (14 x 70 mm).
2)	Length: 16 ft (4877 mm).
b.	Part No. WM49. 
1)	Dimensions (T x W): 9/16 x 3-5/8 inches (14 x 92 mm).
2)	Length: 16 ft (4877 mm).
c.	Part No. WM47. 
1)	Dimensions (T x W): 11/16 x 4-5/8 inches (17 x 117 mm).
2)	Length: 16 ft (4877 mm).
d.	Part No. WM45. 
1)	Dimensions (T x W): 11/16 x 5-1/4 inches (17 x 133 mm).
2)	Length: 16 ft (4877 mm).
5.	Rakes and Solid Crowns:
a.	Rake Mould: Part No. WM287. 
1)	Dimensions (T x W): 1-1/16 x 2 inches (27 x 51 mm). 
2)	Length: 16 ft (4877 mm).
b.	Shingle Mould: Part No. WM210.
1)	Dimensions (T x W): 11/16 x 1-5/8 inches (17 x 41 mm). 
2)	Length: 16 ft (4877 mm).
c.	Rams Crown: Part No. WM210. 
1)	Dimensions (T x W): 1-13/32 x 2-1/16 inches (36 x 52 mm). 
2)	Length: 16 ft (4877 mm).
6.	Cove and Bed Mouldings:
a.	Scotia Cove: Part No. WM93. 
1)	Dimensions (HxW): 3/4 x 3/4 inches (19 x 19 mm). 
2)	Length: 16 ft (4877 mm).
b.	Bed Mould: Part No. WM75. 
1)	Dimensions (HxW): 9/16 x 1-3/4 inches (14 x 44 mm). 
2)	Length: 16 ft (4877 mm).
7.	Base and Rounds:
a.	Base Cap: Part No. WM164.
1)	Dimensions (HxW): 11/16 x 1-1/8 inches (17 x 29 mm). 
2)	Length: 16 ft (4877 mm).
b.	Quarter Round: Part No. WM105
1)	Dimensions (HxW): 3/4 x 3/4 inches (19 x 19 mm).
2)	Length: 16 ft (4877 mm).
8.	Brick Mould:
a.	Part No. WM180.
1)	Dimensions (HxW): 1-1/4 x 2 inches (32 x 51 mm).
2)	Length: 17 ft (5182 mm).
9.	Drip Cap:
a.	Part No. WM197.
1)	Dimensions (HxW): 11/16 x 1-5/8 inches (17 x 41 mm).
2)	Length: 16 ft (4877 mm).
10.	Sills:
a.	Historic Sill: Part No. WM330.
1)	Dimensions (HxW): 1-3/4 x 2-1/32 inches (44 x 52 mm).
2)	Length: 16 ft (4877 mm).
PART 3    EXECUTION
3.1	EXAMINATION
A.	Do not begin installation until the substrates have been properly constructed and prepared.
B.	If substrate preparation is the responsibility of another installer, notify Architect in writing of unsatisfactory preparation before proceeding.
3.2	PREPARATION
A.	Clean surfaces thoroughly prior to installation.
B.	Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.
3.3	INSTALLATION
A.	Install in accordance with manufacturer's instructions, approved submittals, and in proper relationship with adjacent construction.
3.4	FIELD QUALITY CONTROL
A.	Field Inspection: Coordinate field inspection in accordance with appropriate sections in Division 01.
B.	Manufacturer's Services: Coordinate manufacturer's services in accordance with appropriate sections in Division 01.
3.5	CLEANING AND PROTECTION
A.	Clean products in accordance with the manufacturer's recommendations. 
B.	Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION