ISOLATEK INTERNATIONAL is the world's leading manufacturer of a complete line of Commercial and Industrial Passive Fire Protection Materials. Our products provide superior thermal performance thereby protecting the structural steel which supports high-rise buildings, manufacturing facilities, airports, parking garages, petrochemical processing plants, tunnels, and other Industrial facilities for over 30 years.
ISOLATEK INTERNATIONAL provides passive fireproofing materials under the CAFCO® and FENDOLITE® trademarks throughout the Americas and under the ISOLATEK® trademark throughout the world.
Commercial / Construction Products
Isolatek International's family of Commercial Density Spray-Applied Fire Resistive Materials is designed to cover a full range of concealed fireproofing environments. Sometimes referred to as Low Density SFRM, this comprehensive product line includes both Dry and Wet Spray products, each with distinct uses and advantages. Our Commercial Density products have a minimum density of 15 pcf (240 kg/m3) and exceed industry in-place performance standards.
As the leader in advancing passive fireproofing technology, Isolatek continually develops innovative products to meet industry requirements. Addressing the current International Building Code (IBC) requirement for High Rise Buildings is our newest material advancement, CAFCO 300 HS / ISOLATEK Type 300 HS, a gypsum-based, high bond product for use in the 75' to 420' height category. This product is offered in addition to our existing Medium Density cement-based CAFCO 400 / ISOLATEK Type 400 to provide flexible solutions for building construction.
Whether your needs are for a product that can withstand temporary exposure to weather conditions throughout the construction phase or specific requirements such as enhanced acoustic and thermal performance, inorganic formulation, or ease of installation, we have the right product to fit your needs.
Steel framed HIGH-RISE BUILDINGS, as defined in Chapter 2 of the 2012 International Building Code (IBC), must be protected with Applied Fireproofing that is capable of achieving minimum bond strength requirements estAlbished in IBC Table 403.2.4. Isolatek International has developed an array of fireproofing products to meet these demands, while delivering superior thermal performance, durability, and cost effectiveness.
CAFCO-BOARD® / ISOLATEK® Type CB and Albi DryClad are the ultimate fireproofing problem solver, overcoming a wide range of challenges including out-of-sequence construction phases, space constraints, freezing weather conditions, and construction roof traffic.
CAFCO-BOARD / ISOLATEK Type CB and Albi DryClad provide fireproofing solutions that can be used in any environment regardless of temperature, substrate conditions, or in lieu of spray-applications when the introduction of water is not practical.
Rigid Board Products |
Isolatek International's High Density Spray-applied Fire Resistive Material (SFRM) is the most rigorously tested product in the industry. It is designed to cover a full range of applications requiring superior thermal performance and exceptional durability.
The lightweight and durable composition of CAFCO® FENDOLITE® M-II / ISOLATEK® Type M-II provides the required fire protection with efficiency, predictability and dependability.
It is specifically developed for spray and trowel applications to protect structural columns and beams in exterior environments and interior applications where highest levels of fire protection, abrasion resistance and durability are necessary.
Isolatek International's Intumescent Coatings represents the forefront of thin film coatings technology, offering designers the flexibility to highlight exposed structural steel. The intumescent coatings product line delivers a smooth, aesthetically pleasing, and durable finish, ensuring the necessary fire protection while allowing architects to realize their visions in steel.
Firesolve SB stands out as the lowest VOC solvent-based intumescent coating available on the market, providing superior thermal performance with less material than other intumescent coatings. This efficiency translates into productivity advantages for fireproofing installers.
Designed for both interior and exterior applications, the SprayFilm line features unprecedented Zero Volatile Organic Content (VOC) formulations, offering significant environmental benefits and the potential for Leadership in Energy and Environmental Design (LEED) credits.
Isolatek International's family of Medium Density SFRMs is designed to cover a full range of exposed, high traffic applications. Durable portland cement based formulations provide exceptional physical performance which meet or exceed industry in-place performance standards. Our Medium Density product line includes both Dry and Wet Spray products, each with distinct uses and advantages.
Our Medium Density products have a minimum density of 22 pcf (352 kg/m³), which have become the preferred choice of contractors and architects due to their superior thermal performance, exceptional durability, and ease of installation. Whether your needs are for a product that can withstand temporary exposure to weather conditions throughout the construction phase, high-rise construction code requirements, or demand for highly environmentally friendly products, we have the right products to meet every challenge.
Isolatek International can trace its roots in thermal insulation back to 1875. Our product line includes both single and dual purpose products which provide thermal and acoustical treatments with aesthetically pleasing finishes.
Thermal/Acoustical Products |
Isolatek International manufactures several system components used in conjunction with our complete range of passive fireproofing materials.
CAFCO® FIBER-PATCH / ISOLATEK® Type P - Patching material | |
ISOLATEK QWIK-SET® - Set accelerator CAFCO BOND-SEAL Type EBS or X / ISOLATEK Type EBS or X Adhesive / Sealant for SFRMs | |
CAFCO TOP-COTE / ISOLATEK TOP-COTE - Enhanced surface properties | |
CAFCO PRE-COAT / ISOLATEK TYPE PC - Adhesive and Keycoat Primer for CAFCO 300 & 400 / ISOLATEK Type 300 & 400 | |
Petrochemical Passive Fire Resistive Protection
Isolatek International's family of Petrochemical, Industrial, and Hydrocarbon Fire Resistive Materials have distinct uses and advantages and are designed to cover a full range of industrial applications. In order to meet the criteria set forth by American Petroleum Institute (API), NFPA, Factory Mutual (FM) and alike, ISOLATEK INTERNATONAL's petrochemical and hydrocarbon products have undergone the most rigorous testing in accordance with the world's most demanding safety protocols.
Isolatek International's turn-key passive fire resistive protection (PFP) systems are found throughout the world never failing to be there when called upon to perform in the event of an explosion and fire – providing protection with efficiency, predictability and dependability.
At the heart of Isolatek International's fire protection systems are the most advanced family of Light Weight Cementitious Spray Applied Fire Resistive Materials, each with distinct uses and advantages, designed to cover a full range of industrial applications. Durable Portland cement based formulations provide exceptional resilience validated by years of in place performance and the most rigorous of fire and dynamic physical property tests in the industry.
Isolatek International offers several system components used in conjunction with its high density passive fireproofing materials. Coatings and reinforcing hardware ensure the highest levels of PFP durability and longevity
Tunnel Products
In recent years, there have been a number of severe fires in road and rail tunnels throughout the world. In all of these fires, significant damage was caused to the concrete tunnel linings resulting in long tunnel closures, costly repairs and major disruption to the local transport infrastructure.
Public confidence in the safety of tunnels declined and the impact on economic growth within the European Community led to the introduction of a European Directive 2004/54/EC and the National Fire Protection Association (NFPA) Standard 502 for Road Tunnels in 2004.
Article 13 of the European Directive calls for a Quantified Risk Assessment to be carried out for every tunnel on the Trans European Road Network (TERN) and this must be undertaken by an entity that is fully independent from the Tunnel Owner or Stakeholder. In the same way NFPA 502 requires an Engineering Analysis to be carried out in order to identify the specific operational risks for any particular tunnel. Isolatek International is able to assist in the development of appropriate structural fire protection solutions for any tunnel whether it is road, rail or metro.
CAFCO FENDOLITE M-II / ISOLATEK Type M-II is the most commonly specified and widely used spray applied fire protection system for tunnel application throughout the world due to its long track record and ease of application. Internationally tested for all types of tunnel construction means that Isolatek is able to develop solutions and systems for any particular tunnel requirement (fire type, duration, failure criteria). With an independently developed Finite Element Model, CAFCO FENDOLITE M-II / ISOLATEK Type M-II thicknesses can be optimised to provide the most cost-effective solution for any given fire scenario.
The system is proven to prevent concrete spalling damage and structural collapse of tunnel structures occurring as a result of their exposure to fire.
Benefits
Internationally tested and Assessed for Tunnel Applications (Rijkswaterstaat – RWS, HCinc, UL1709, etc)
Proven durability with over 30 years of service
Easily applied on complex shapes and tunnel profiles
One-off application for the life of the tunnel
Prevents concrete spalling in the event of fire
Lightweight formulation results in reduced dead loads (approximately one-third that of concrete)
Easily repaired if damaged
Continuous Research and Development
Unrivalled Technical Support
Worldwide Manufacturing Facilities ensures availability
International Network of specialist skilled applicators
Single source for all passive fireproofing system components
Product Uses
Isolatek International manufactures and supplies the most effective passive fire protection systems for all types of tunnel constructions including Bored Tubes, Cut and Cover and Immersed Tube constructions. The system components include keycoats, retention meshes and anchors, CAFCO FENDOLITE M-II / ISOLATEK Type M-II, an optional finish coat, and optional Light Reflective, durable and washable topcoats. The thickness of the CAFCO FENDOLITE M-II / ISOLATEK Type M-IIcan be optimised to prevent concrete spalling and damage from occurring under any fire exposure conditions irrespective of its composition (strength, aggregate, mix ratio, etc.). The systems are internationally tested and assessed for many types of tunnel fires.
Mineral Wool
ISOLATEK INTERNATIONAL has been a leading manufacturer of bulk mineral wool since 1876, serving the industrial, manufacturing, commercial, and residential markets for over 100 years. We offer flexibility in packaging, providing options for poly bags or large bulk bales. Our plant is strategically located in Huntington, Indiana, and is well-versed in serving diverse end-uses, including industrial, friction, cryogenic, water-felted, and construction markets.
Benefits
Excellent Thermal Insulation: Mineral wool provides effective thermal insulation, helping to regulate indoor temperatures and reduce energy consumption in buildings and industrial processes.
Fire Resistance: One of the notable benefits is its excellent fire resistance. Mineral wool is non-combustible and can withstand high temperatures, making it a preferred choice for fireproofing applications.
Acoustic Insulation: Mineral wool effectively absorbs sound and reduces noise transmission, making it a valuable material for improving acoustic performance in buildings, theaters, and industrial settings.
Moisture Resistance: Resistant to moisture, mineral wool does not absorb water, preventing issues such as mold growth and maintaining its insulation properties over time.
Chemical Resistance: Mineral wool is generally resistant to most chemicals, ensuring its stability and performance in various environments, including industrial settings.
Durability: Mineral wool is a durable material that retains its insulation properties over the long term. It is resistant to settling, compacting, and does not degrade easily.
Uses:
Thermal Insulation: Used in buildings and homes to provide thermal insulation, helping to regulate indoor temperature and reduce energy consumption.
Acoustic Insulation: Applied in walls, ceilings, and floors to absorb sound and improve acoustics in commercial and residential spaces.
Fire Protection: Utilized in fireproofing applications to protect structural elements like steel and concrete in buildings.
Industrial Applications: Employed in industrial settings for insulation in pipes, tanks, and equipment to control temperature and enhance energy efficiency.
Friction Materials: Used in the manufacturing of friction materials for applications such as brake linings and clutches.
Cryogenic Insulation: Applied in cryogenic systems to insulate components and maintain low temperatures in industrial processes.
Horticulture: Employed as a growing medium for plants in hydroponic and soilless gardening systems.
Water-Felted Products:Utilized in the production of water-felted products, including filters, absorbents, and erosion control materials
Appliance Insulation: Applied in the insulation of appliances such as ovens, stoves, and refrigerators.
Automotive Applications: Used in automotive manufacturing for insulation in vehicle components and as an acoustic material.
UL Designs
UL Designs & Thicknesses for Isolatek's passive fireproofing materials for the commercial and construction industry.
CAFCO 300 Series & CAFCO 400 Series / ISOLATEK Type 300 & ISOLATEK Type 400
CAFCO FENDOLITE® M-II / ISOLATEK Type M-II
CAFCO BLAZE-SHIELD® Series / ISOLATEK Type Series