Standard depths are in multiples of the standard lamination thickness:
Douglas Fir: 1-1/2 inches
Alaskan Cedar: 1-1/2 inches
Southern Pine: 1-3/8 inches
Glulam depths can be a minimum of (2) laminations, although our standard depths start at a minimum of (4) laminations. Our maximum standard glulam depth is 72 inches. Please contact us for information about producing glulam up to a maximum depth of 118 inches.
Timberlab is a full turnkey mass timber manufacturer and fabricator that provides innovative solutions that reduce environmental impact, and create beautiful, high-performance spaces.
Born from Swinerton's legacy of excellence and rooted in the Pacific Northwest's early mass timber projects, Timberlab was launched to accelerate the mainstream adoption of mass timber. With fabrication facilities in Portland, OR and Greenville, SC, we serve the entire U.S., offering precision-engineered glulam components and full project lifecycle support. We break boundaries with transparency, collaboration, and creativity—solving complex challenges and eliminating risk by seeing every project through the eyes of the builder.
Custom Mass Timber Fabrication
Our custom mass timber fabrication team brings the architect's vision to life by transforming commodity products into custom building components that are easily assembled on-site. Our CNC machines are customized to process the member sizes needed for long-span office buildings and tall timber buildings. To meet the growing needs of the industry and to alleviate pinch points in supply, Timberlab is expanding its production capacity to reach the needs of every U.S. domestic market.
Timber Fabrication Process
From design through installation, Timberlab's integrated team approach to project delivery elevates quality; engineers understand the cost, detailers understand constructability, and superintendents understand how timber integrates into the overall construction. Direct control and visibility of the shop floor allow for acceleration and deceleration of production to align with on-site conditions. Under close supervision, Timberlab harnesses the opportunity to control the quality of the fabrication process every step of the way - from detailing to finishing
Assembly technicians bring timber erection experience to the shop floor, while detailers are steps away to assist in coordinating design intent from contract drawings and fabrication tolerances; success for all.
Timberlab's Fabrication Services
As the design evolves, our team ensures that details are efficient to machine and constructible on-site. When you hire Timberlab as your timber fabricator, your project benefits from the following:
Cutting-edge CNC Capabilities
Intricate Hardware Installation
Research & Development
Quality Control
Productivity Tracking
Technical Mockups
Premium Engineered Wood Products
Glued-Laminated Timber (Glulam)
Columns:
Glulam columns, either square or rectangular in cross-section, are subjected to stresses primarily in axial tension or compression and are most effectively manufactured with lumber of uniform grade. While we can produce glulam with many different grades of lumber, higher-strength lumber intended to reduce the cross-sectional dimensions of the member will have a higher cost and may be subject to longer lead times to gather wood of this grade.
Unbalanced Beams
Unbalanced beams are intended for use in simple-span applications loaded in positive bending, producing the greatest tension stress on the bottom of the beam. To resist such stresses, unbalanced beams are manufactured with the highest-strength laminations on the bottom of the member. Importantly, the asymmetry of unbalanced beams results in a significantly reduced bending capacity if installed upside down—the top side of the beam is indicated with a stamp.
Balanced Beams
Balanced beams are intended for use in multi-span or cantilevered applications. As either the top or bottom of the member are stressed in tension due to applied loads, balanced beams are manufactured with high-strength tension laminations on both the top and bottom.
Standard depths are in multiples of the standard lamination thickness:
Douglas Fir: 1-1/2 inches
Alaskan Cedar: 1-1/2 inches
Southern Pine: 1-3/8 inches
Glulam depths can be a minimum of (2) laminations, although our standard depths start at a minimum of (4) laminations. Our maximum standard glulam depth is 72 inches. Please contact us for information about producing glulam up to a maximum depth of 118 inches.
Timberlab produces glulam in standard cross-section sizes. These sizes conform to standard sizes in the NDS up to 16 inches nominal width using either single or multiple-piece laminations (split laminations). The split lamination widths are based on the total laminating lumber widths in a layer minus an allowance to account for planning each side face after pressing to the finished width.
Timberlab can manufacture glulam up to 30 inches wide.
Timberlab Projects in Fabrication
The Sunnydale Community Center will provide civic and recreational amenities inspired by nature for a community that has long-awaited such facilities. The project is intended to serve as the heart and soul of the HOPE neighborhood in San Francisco, elevating the livelihood of the culturally diverse, mixed-income population that resides there. The Sunnydale Community Center was the recipient of a California Mass Timber Building Competition grant and features cross-laminated timber (CLT) floors and roof structure supported by Glulam columns and beams and a steel brace frame lateral system.
Live Oak Bank Building 4, will accommodate 400 employees in a four-story, 64,000 SF addition to its rapidly growing corporate campus. The structure will be the first to use cross-laminated timber as a market differentiator while also meeting its sustainability mission and vision. Aside from the steel envelope, the vast majority of Building 4 utilizes a mass timber structural system. The exterior materials of the project will follow the precedent set by the campus, with a combination of cypress siding, metal panels, and curtain walls to add transparency to the building and views.
Timberlab will fabricate the glulam timber and cross-laminated timber (CLT) components in its newly opened Greenville, South Carolina fabrication facility utilizing the region's Southern Yellow Pine (SYP) species. Additionally, Timberlab provided timber engineering and design for the exposed wood-to-wood connection. The new Live Oak Bank building will provide tenants with beautiful, exposed timber interiors in addition to its exterior surrounded by trees - creating a bounty of biophilic connectivity. The building is designed to achieve LEED Silver certification.
This 275,000 square foot mixed-use project spans five stories, with 158,000 square feet of mass timber office and lab-ready space, over a concrete podium parking garage and warehouse for Dunn Lumber. The project will be located on the Northeast side of Lake Union, with access to the Cheshiahud Lake Union Loop. Weber Thompson's design of Northlake Commons "draws inspiration from the experience of being deep within the woods of the Pacific Northwest."
The high-performance lab-ready office building pays homage to the timber roots of the Dunn family business located on this street from 1931 to today. The structural system is comprised of CLT panels atop glulam columns and girders, with a steel Buckling-Restrained Braced Frame lateral system.
The mass timber structural system will have a lighter footprint than other structural alternatives; a Life Cycle Assessment of the embodied carbon in the timber will be calculated to understand the impact compared to more conventional construction types. The project is pursuing LEED CS Gold and Fitwel Certification.
The centerpiece of the PDX Terminal Core Redevelopment is a stunning, 400,000 square foot timber roof that pays homage to Oregon's rich natural beauty while also highlighting its growing wood innovation sector. The lush biophilic design provides travelers with a deep connection to the forests of the Pacific Northwest.
The Orange County Sanitation District (OCSD) headquarters is a high-profile project that brings mass timber to Southern California, at scale. With precedent-setting sustainability and resiliency goals, the building prioritizes employee wellness and returns value for public investment.
At 284 feet, Ascent lives up to its name. The towering 25-story luxury apartment building is the world's tallest hybrid mass timber structure, with 19 stories and 273,000 square feet of mass timber providing 260 residential units to the Milwaukee market. The project received a U.S. Forest Service Wood Innovation Grant for its unprecedented use of timber in high-rise construction in the United States. Project research will be released to the public domain to aid in developing future tall timber buildings. Ascent represents that tall-timber is attainable in the United States – a vision that many people shelved throughout the timeline of this project.
Heartwood is at the heart of Seattle’s affordable housing initiatives. At eight stories and 70,000 gross square feet in the Capitol Hill Neighborhood, the Community Roots Housing project is the first tall wood building permitted by Seattle and received a $250,000 Wood Innovation grant from the U.S. Forest Service to validate the feasibility of Type IV-C multifamily housing. Mass timber was selected for the opportunity it afforded for an additional floor of units (compared to the more conventional 5-over-2 approach) and for its reduced construction schedule. When completed, Heartwood will provide 126 affordable units to a neighborhood experiencing the pain of the high cost of living.
Timberlab's Independence Hall project is a significant advancement in mass timber manufacturing, reflecting our company's dedication to innovative and eco-friendly building practices nationally. Situated on a 37-acre site in Millersburg, Oregon, the development includes a 190,000-square-foot facility designed for manufacturing operations and administrative office spaces. The industrial structure will prominently feature locally milled and manufactured GLT panels, beams, and columns. Timberlab's vertically integrated approach utilizes readily available materials and reduces the structure's carbon footprint by bringing the manufacturing in-house.
The Memphis Brooks Museum of Art is one of the largest public art museums in the American South, with a collection ranging from contemporary to ancient times. Timberlab has partnered with Herzog & de Meuron, Archimania. and general contractor Grinder Taber & Grinder on MBMA's new building: The Brooks Downtown. This project is part of a redevelopment plan in Memphis to invest in the historically underutilized riverfront district.
The project, situated on a previously underutilized parking lot at NW Division Street and NW Eastman Parkway, is part of a county-wide $387M bond measure to update and modernize the local library system and leans into the region's forest products industries. East County Library is the largest project to be developed from that initiative and is comprised of 1,200 glulam beams and nearly 300 CLT panels. Totaling 93,000 square feet, the library is a heavy timber system designed to reflect the "natural landscape and patterns of the Pacific Northwest. Holst Architecture says, "The new East County Library emulates the sense of wonder, refuge, and exploration that the Pacific Northwest’s forests evoke. Inspired by Native architecture, the design is connected to place using local, natural materials. Mass timber forms the structure of the building from columns to roofline, matched by a wood-filled interior of paneled walls, storefronts, and balustrades.
To achieve the ambitious goal of being carbon-neutral by 2040, the University of Southern Maine is adopting mass timber construction for its low-carbon benefits. Serving as the hub for the university’s Portland Campus, the brand new, three-story, Career and Student Success Center provides space for students, faculty, employers, and the community. The 42,000 square foot building is a hybrid steel and timber structure, of which 17,000 square feet is mass timber.
Portland State University’s Schnitzer Art+Design Building will bring PSU’s three art programs together under the same roof for the first time. The design incorporates input from current PSU Art students, such as a student-curated gallery and outdoor workyard. The building is also situated directly on Portland's “Green Loop,” a linear park running through central Portland's park sequences, further connecting the school to the city and the natural spaces around it.
Nestled among the towering redwoods of Northern California, the new 74,000-square-foot Engineering & Technology Building at Cal Poly Humboldt expands the existing university's facilities with a new expansive mass timber structure. As the first mass timber academic facility in the California State University system, the three-story building reflects a deep commitment to environmental responsibility and regional identity. Designed by AC Martin and built by Swinerton Builders, the structure combines a mass timber frame with reinforced concrete shear walls. It will house Cal Poly Humboldt’s Computer Science and Software Engineering departments. With 15 teaching labs, a 48-seat classroom, and multiple collaboration spaces, the facility represents the first significant academic infrastructure investment on the Arcata campus since 2008. Surrounded by redwood forests and funded by a $100 million public investment, the project sets a new precedent for sustainable design across the CSU system.
Workbench is a new 45,000-square-foot, four-story mixed-use development in the heart of East Austin that leverages mass timber to support a more sustainable, human-centered built environment. Envisioned as a long-term home for the project partners—including Dick Clark + Associates, Swinerton, and Lindgren Development—this mass timber structure will host a mix of creative office space, retail, and restaurants, and is supported by a 31,000-square-foot underground parking structure.
The Idaho Outdoor Fieldhouse project is the future headquarters of Mission43 and the Challenged Athletes Foundation of Idaho. The new campus is located in Boise and will be a place for members of these two organizations to physically, mentally, and professionally live up to their full potential post-military service. The main Fieldhouse building is a beautiful 46,000 SF display of glulam and CLT, providing visitors with naturally-inspired, light-filled community spaces, including a gymnasium, performance fitness areas, conference rooms, administrative offices, a welcoming area, and a climbing wall.
The USAA Industrial Warehouse is a one-story, Type V-B warehouse building with CLT walls integrated with a structural steel frame. Timberlab was brought on to help with the design-assist and timber installation of the 161,000-square-foot industrial development in Dallas Fort Worth, one of the first warehouses in the country to be erected using mass timber. The choice to use CLT over a traditional concrete tilt-up helped reduce the carbon impact of its construction by more than 45%.
Located at the corner of NW Savier and NW 24th, the Forest Park Post Office site is an exciting and charged collision of multiple distinct city fabrics. Thurman to the north and NW 23rd to the east bring the fast-paced, social, and urban energy of commerce while Wallace Park and the single-family bungalows to the southwest provide the tight-knit, humble community focus that Portland is so well known for. To the West, Forest Park inspires a healthy ecosystem of connected experiences that can provide a new urban campus model. Drawing from these distinct user experiences, the new Thesis campus proposes a workspace with a strong indoor-outdoor connection and commitment to humane spaces for real people.
Serving as the community amenity space for a large new development in Bothell, WA, the Avalon Bothell Commons Clubhouse employs double-height glulam columns, glulam beams, MPP decking, and CLT roofing. This two-story structure is a study on the limits of Mass Timber, utilizing the roof connections as part of the lateral system and having glulam columns act as part of the building envelope. Timberlab worked with Coughlin Porter Lundeen and GGLO to achieve the architectural vision of exposed mass timber while still allowing for hefty timber to timber connections strong enough to withstand lateral movement. Zip-O laminators supplied the glulam, creating custom beam layups to be cut to match the slope of the CLT roof while maintaining structural integrity. Timberlab provided detailing, fabrication, and installation for this project. For years to come, this building will provide the future residents of Bothell Commons with a beautiful amenity space to enjoy with their community.
Edward J. Ray Hall combines classroom, laboratory, office, and maker spaces, spread across a three-story, 50,000 square-foot mass timber structure. An outdoor amphitheater connects the building to the future Student Success Center and offers an outdoor gathering space for students and faculty. The project features a glulam post and beam frame and cross-laminated timber (CLT) floors and roof system manufactured from wood sourced from Yakama Nation, and restoration projects on Colville National Forest.
Timberlab is collaborating on an industry-wide research project to test mass timber’s seismic resiliency. The Natural Hazards Engineering Research Infrastructure (NHERI) project will examine the viability of a 10-story tall wood building by subjecting it to earthquake simulations on the world’s largest shake table. The research project represents a huge step toward advancing the mainstream adoption of mass timber construction. If successful, the NHERI shake table will reshape the possibilities for tall timber buildings in high seismic areas.
The North Plains Public Works Facility, the first mass timber project in North Plains, Oregon, marks a significant milestone in the city's architectural landscape. Timberlab, performed all the framing and rough carpentry. This two-story, 12,500-square-foot facility is designed to house the city's public works office and operations, providing a centralized location for essential services. Additionally, the building is constructed to function as an Emergency Operations Facility, ensuring that North Plains can maintain critical city functions during emergency events.
The Mountain Line Connection Center in Flagstaff, Arizona, will soon be one of the first buildings in Arizona to be designed using mass timber. To meet the city's growing transit service demands, Mountain Line worked with HDR for their extensive background in transportation engineering and design. Phase one involves constructing the new building and extending the existing 11-bus bay connector, enhancing city-wide connectivity and creating functional spaces for both riders and staff.
The 30,000-square-foot Dominion Energy Monitoring and Coordination Center in Norfolk, Virginia, will be the home base for the Coastal Virginia Offshore Wind Project (CVOW). The wind farm it supports will be the largest in America, with 176 turbines off the coast of Virginia Beach, and is the first of its kind in the Mid-Atlantic region. The project is partly funded by a $39.2 million grant from the Department of Transportation.
Mass Timber Resources
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Case Study
Mass timber construction is renowned for its natural beauty, low carbon footprint, and constructability benefits. As it gains momentum across building types in North America, it remains underutilized in hospitals and healthcare settings.
ZGF Architects and Swinerton Builders conducted a research study with an expert partner team of technical consultants to identify barriers impeding mass timber construction in acute care settings, explore strategies and solutions, and offer guidance for increasing usage.